摘要:
Devices and methods for assembling co-planar electrical contacts in a connector are provided herein. In one aspect, an exemplary method of assembly comprises depositing solder in a connector plug enclosure, positioning electrical contacts on the solder deposits, advancing the hotbar toward the enclosure contacting each of the electrical contacts so as to planarize a top surface of each of the electrical contacts with the enclosure and melting the solder with the heated hotbar to solder the electrical contacts to the enclosure. In one aspect, an exemplary hotbar device includes a magnet for releasably coupling the electrical contacts to the hotbar. In another aspect, the hotbar includes metallic portions for heating the electrical contacts and insulated ceramic portions for contacting the enclosure. In another aspect, an electrically conductive hotbar includes side portions that extend away from the bottom heating surface facilitating more uniform current flow through the hotbar.
摘要:
The present disclosure relates generally to connectors such as audio connectors and in particular to a dual orientation audio connector with side audio contacts that can be used in place of standard audio connectors. The connector has an intuitive insertion orientation and a smooth, consistent feel when inserted and extracted from its corresponding receptacle connector. A corresponding connector jack may be configured to receive the dual orientation audio connector.
摘要:
A personal media device includes at least a housing having at least a highly curved portion. The housing includes at least one opening suitably sized to accommodate a multi-pin connector. A portion of the multi-pin adapter associated with the highly curved portion includes at least a spring loaded, small form factor, electrical contact arranged to provide EMI ground contact when a plug is inserted into and engages the multi-pin connector assembly. In one embodiment, the spring loaded electrical contact takes the form of a dimple formed of conductive material such as stainless steel or copper.
摘要:
Heat sealing a connector assembly can be performed by providing connector assembly in component accessible state, overlaying sealing tape on electrical contacts and housing, sealing tape being impregnated with heat sensitive adhesive, the overlaying leaving the dimples exposed, and sealing the connector assembly by applying heat to heat sensitive sealing tape.
摘要:
A very small form factor consumer electronic product includes at least a single piece housing having an integral front and side walls that cooperate to form a cavity in cooperation with a front opening where an edge of the side walls define a rear opening and at least some of the edges have flanges. The consumer electronic product also includes an user input assembly having a size and shape in accordance with the front opening and a clip assembly having a size and shape in accordance with the rear opening and having an external user actionable clip, a plurality of internal hooking features, and a plurality of internal latching features. The clip assembly is secured by engaging at least some of the hooking features and the flanges on the edges of the housing and engaging the latching features and corresponding attachment features on the internal support plate.