Abstract:
Energy storage devices, battery cells, and batteries may include a battery cell component produced by methods including depositing a first separator layer over an electrode material, where the first separator layer includes a ceramic material. The methods may include depositing a second separator layer over the first separator layer, where the second separator layer includes an adhesive material. The methods may also include drying the second separator layer to form the battery cell component.
Abstract:
A battery assembly can be formed on a base layer provided on a substrate, with a thin film battery stack including an anode layer, a cathode layer, and an electrolyte layer between the anode and cathode layers. The thin film battery stack can be attached to a pattern film layer with holes for electrical connection to the anode and cathode layers.
Abstract:
The disclosed embodiments provide a battery cell. The battery cell includes a set of layers including a cathode with an active coating, a separator, and an anode with an active coating. The battery cell also includes a pouch enclosing the layers, which contains a first layer of polyether ether ketone (PEEK).
Abstract:
Cell stacks are presented that include binders for wet and dry lamination processes. The cell stacks, when laminated, produce battery cells (or portions thereof). The cell stacks include a cathode having a cathode active material disposed on a cathode current collector. The cell stacks also include an anode having an anode active material disposed on an anode current collector. The anode is oriented towards the cathode such that the anode active material faces the cathode active material. A separator is disposed between the cathode active material and the anode active material and comprising a binder comprising a PVdF-HFP copolymer. In certain instances, an electrolyte fluid is in contact with the separator. Methods of laminating the cell stacks are also presented.
Abstract:
Lithium-metal batteries with improved dimensional stability are presented along with methods of manufacture. The lithium-metal batteries incorporate an anode cell that reduces dimensional changes during charging and discharging. The anode cell includes a container having a first portion and a second portion to form an enclosed cavity. The first portion is electrically-conductive and chemically-stable to lithium metal. The second portion is permeable to lithium ions and chemically-stable to lithium metal. The anode cell also includes an anode comprising lithium metal and disposed within the cavity. The anode is in contact with the first portion and the second portion. The cavity is configured such that volumetric expansion and contraction of the anode during charging and discharging is accommodated entirely therein.
Abstract:
The disclosed embodiments relate to the design and manufacture of a battery cell. The battery cell includes a jelly roll containing layers which are wound together, including a cathode with an active coating, a separator, and an anode with an active coating. The battery cell also includes a mechanical structure disposed around a perimeter of the jelly roll to maintain a structural integrity of the jelly roll. Finally, the battery cell includes a pouch enclosing the mechanical structure and the jelly roll, wherein the pouch is flexible.
Abstract:
The disclosed embodiments provide a battery cell. The battery cell includes a set of layers which are wound together to form a jelly roll, including a cathode with an active coating, a separator, and an anode with an active coating. The battery cell also includes a pouch enclosing the layers, wherein the pouch is flexible. To increase a current flow in the battery cell, a first set of conductive tabs is coupled to a cathode substrate of the cathode, and a second set of conductive tabs is coupled to an anode substrate of the anode.
Abstract:
Methods and systems for detecting and compensating for expansion of rechargeable batteries over time. An expansion detector may be coupled to or positioned proximate a rechargeable battery to monitor for expansion thereof. After expansion exceeding a selected threshold is detected, the expansion detector may report the expansion to an associated processing unit. The processing unit may undertake to arrest further rechargeable battery expansion by modifying or changing one or more characteristics of charging and/or discharging circuitry coupled to the rechargeable battery. For example, the processing unit may charge the rechargeable battery at a lower rate or with reduced voltage after detecting expansion.
Abstract:
The disclosed embodiments provide a battery cell which includes a set of jelly rolls enclosed in a pouch. Each jelly roll includes layers which are wound together, including a cathode with an active coating, a separator, and an anode with an active coating. The battery cell also includes a first set of conductive tabs and a second set of conductive tabs. Each of the first set of conductive tabs is coupled to the cathode of one of the jelly rolls, and each of the second set of conductive tabs is coupled to the anode of one of the jelly rolls. At least one of the first set and one of the second set of conductive tabs extend through seals in the pouch to provide terminals for the battery cell.
Abstract:
Some embodiments provide a system that monitors a battery in a portable electronic device. During operation, the system applies a pulse load to the battery and determines an impedance of the battery by measuring a voltage of the battery during the pulse load. Next, the system assesses a health of the battery based on the impedance. Finally, the system uses the assessed health to manage use of the battery in the portable electronic device.