Abstract:
The present disclosure relates to an electrochemical cell having an elastic binding polymer that improves long-term performance of the electrochemical cell, particularly when the electrochemical cell includes an electroactive material that undergoes volumetric expansion and contraction during cycling of the electrochemical cell (such as, silicon-containing electroactive materials). The electrochemical cell can include the elastic binding polymer as an electrode additive and/or a coating layer disposed adjacent to an exposed surface of an electrode that includes an electroactive material that undergoes volumetric expansion and contraction and/or a gel layer disposed adjacent to an electrode that includes an electroactive material that undergoes volumetric expansion and contraction. The elastic binding polymer may include one or more alginates or alginate derivatives and at least one crosslinker.
Abstract:
A solid-state battery cell having a capacitor interlayer is disclosed. The solid-state battery includes an anode, a cathode spaced from the anode, a solid-state electrolyte layer disposed between the anode and the cathode, and a capacitor assisted interlayer sandwiched between at least one of (i) the anode and solid-state electrolyte layer, and (ii) the cathode and the solid-state electrolyte layer. The capacitor assisted interlayer comprise at least one of a polymer-based material, an inorganic material, and a polymer-inorganic hybrid material; and a capacitor anode active material or a capacitor cathode active material. The polymer-based material includes at least one of a poly(ethylene glycol) methylether acrylate with Al2O3 and LiTFSI, a polyethylene oxide (PEO) with LiTFSI, and a poly(vinylidene fluoride) copolymer with hexafluoropropylene (PVDF-HFP)-based gel electrolyte. The inorganic material includes a 70% Li2S-29% P2S5-1% P2O5. The polymer-inorganic hybrid material includes a mixture of PEO, LiTFSI, and 75% Li2S-24% P2S5-1% P2O5 (LPOS).
Abstract:
Individual electrodes for a solid-state lithium-ion battery cell may be formed, for example, by elevated temperature consolidation in air of a mixture of resin-bonded, electrode active material particles, oxide solid electrolyte particles, and particles of a non-carbon electronic conductive additive. Depending on the selected compositions of the electrode materials and the solid electrolyte, one or both of the cathode and anode layer members may be formed to include the non-carbon electronic conductive additive. The battery cell is assembled with the solid-state electrodes placed on opposite sides of a consolidated layer of oxide electrolyte particles. The electronic conductivity of at least one of the cathode and anode is increased by the incorporation of particles of a selected non-carbon electronic conducive additive with the respective electrode particles.
Abstract:
A method for laser welding a plurality of battery foils to a battery tab that does not include ultrasonic welding and includes clamping the plurality of battery foils and the battery tab together. Each of the plurality of battery foils has a thickness that is between 0.004 millimeters and 0.03 millimeters. The battery tab has a thickness that is between 0.1 millimeters and 0.5 millimeters. The method further includes laser welding the plurality of battery foils to the battery tab.
Abstract:
Lithium titanate, Li4Ti5O12, particles containing surface hydroxyl groups are susceptible to unwanted gas generation (such as hydrogen) in the presence of water contamination when the particles are used as active anode electrode material in lithium-ion cells operating with an anhydrous liquid electrolyte. In accordance with this disclosure, the hydroxyl groups on the surfaces of the particles are reacted with one of a group of selected agents containing organic alkoxy groups to form hydrophobic moieties on the surfaces of the particles which effectively block water molecules from the surfaces of lithium titanate particles in the anode of the cell.
Abstract:
A copper foil, intended for use as a current collector in a lithium-containing electrode for a lithium-based electrochemical cell, is subjected to a series of chemical oxidation and reduction processing steps to form a field of integral copper wires extending outwardly from the surfaces of the current collector (and from the copper content of the foil) to be coated with a resin-bonded porous layer of particles of active electrode material. The copper wires serve to anchor thicker layers of porous electrode material and enhance liquid electrolyte contact with the electrode particles and the current collector to improve the energy output of the cell and its useful life.
Abstract:
Lithium battery cells, and battery packs comprising the same, include an electrolyte, and an anode and a cathode, each of which include a current collector having a length, the length defining a first end and a second end, a width, a host or active material disposed on the current collector between the first end and the second end, a first tab extending from the first end, and a second tab extending from the second end. A plurality of cells can be stacked in a planar configuration, and a plurality of anode first tabs, a plurality of anode second tabs, a plurality of cathode first tabs, and a plurality of cathode second tabs can each be electrically connected via a respective busbar. The anode and cathode can have a length:width ratio of at least three, or 2.5 to 10. The battery cell can be a power source for an electric/hybrid vehicle.
Abstract:
A reaction vessel in the form of a box is sized to closely contain electrode elements or core cell elements of a lithium-based or sodium-based battery or capacitor for contacting of the electrode material, placed in the reaction vessel, with a flowing gaseous stream of an inert carrier gas and vapor of an organic solvent of water for removing residual water from the porous electrode material elements which are to be infiltrated with a non-aqueous electrolyte solution. Complementary equipment is provided for delivering the gaseous stream to the reaction vessel with predetermined portions of carrier gas and organic vapor at a predetermined temperature, pressure, and flow rate.
Abstract:
A first atmospheric plasma producing nozzle is used to direct a gas-borne stream of plasma heated and activated particles of lithium battery electrode material for deposition on a surface of lithium cell member, such as a separator or current collector foil. A second atmospheric plasma producing nozzle is used to direct a gas-borne stream of plasma heated and activated metal particles at the same surface area being coated with the stream of electrode material particles. The two plasma streams are combined at the cell member surface to form a layer of electrically-conductive metal-bonded particles of electrode material. The use of multiple atmospheric plasma streams is useful in making thin, efficient, and lower cost electrode structures for lithium batteries.
Abstract:
A battery cell includes A anode electrodes, C cathode electrodes, and S separators arranged between the A anode electrodes and the C cathode electrodes, where A, C, and S are integers greater than one. The S separators include a composite gel membrane that is cured in-situ using ultraviolet light and includes a polymer, a solid electrolyte comprising greater than 20 wt % of the composite gel membrane, an initiator, and a liquid electrolyte.