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公开(公告)号:US20210376373A1
公开(公告)日:2021-12-02
申请号:US16890474
申请日:2020-06-02
Applicant: Saudi Arabian Oil Company
Inventor: Guodong Zhan , Timothy E. Moellendick , Abdulwahab S. Aljohar , Chinthaka Pasan Gooneratne , Jianhui Xu
IPC: H01M10/056 , H01M10/0525 , C23C16/40 , C23C16/455
Abstract: A system and a method for forming a composite electrolyte structure are provided. An exemplary composite electrolyte structure includes, at least in part, polymer electrolyte preforms that are bonded into the composite electrolyte structure.
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公开(公告)号:US20240326126A1
公开(公告)日:2024-10-03
申请号:US18739864
申请日:2024-06-11
Inventor: Guodong Zhan , Timothy E. Moellendick , Bodong Li , Chinthaka Pasan Gooneratne , Duanwei He , Jianhui Xu
CPC classification number: B22F7/08 , B22F3/105 , B22F3/14 , B22F5/00 , E21B10/46 , B22F2003/1051 , B22F2003/1054 , B22F2005/001 , B22F2301/15 , B22F2302/10 , B22F2302/406
Abstract: Cutters for a downhole drill bit can be formed by providing a catalyst-free synthesized polycrystalline diamond (PCD) having a cross-sectional dimension of at least 8 millimeters; providing a substrate comprising tungsten carbide; and attaching the synthesized PCD to the substrate comprising tungsten carbide to form a PDC cutter.
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公开(公告)号:US12024470B2
公开(公告)日:2024-07-02
申请号:US17170006
申请日:2021-02-08
Inventor: Guodong Zhan , Jianhui Xu , Duanwei He , Abrar Alshaikh
IPC: C04B35/5831 , C04B35/645 , E21B10/00
CPC classification number: C04B35/5831 , C04B35/645 , E21B10/00 , C04B2235/386 , C04B2235/427 , C04B2235/604 , C04B2235/6567 , C04B2235/785 , C04B2235/786 , C04B2235/85
Abstract: A method of forming a composite cutter for a downhole drilling tool is described. The method includes: mixing a polycrystalline diamond powder and a cubic boron nitride powder with a molar ratio between 0.1 and 0.9 to form a catalyst-free composite mixture; placing the catalyst-free composite mixture into a mold configured in a shape of a cutter; exposing the catalyst-free composite mixture to an ultra-high-pressure, high-temperature treatment including a pressure between 11 Gigapascals (GPa) and 20 GPa, and a temperature between 1300 Kelvins (K) and 2600 K to form a solid composite body; and cooling the solid composite body to form the composite cutter.
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公开(公告)号:US11933136B2
公开(公告)日:2024-03-19
申请号:US17539609
申请日:2021-12-01
Applicant: Saudi Arabian Oil Company
Inventor: Jothibasu Ramasamy , Chinthaka Pasan Gooneratne , Jianhui Xu
CPC classification number: E21B34/063 , E21B21/103 , E21B34/10 , E21B2200/06
Abstract: A method for operating a circulating sub in a well includes opening a port of the circulating sub, including: dropping a ball into a drill pipe containing a downhole fluid; and seating the ball on an actuator slidably disposed concentrically within the drill pipe, in which seating the ball on the actuator causes motion of the actuator relative to the drill pipe to open a port defined in a wall of the drill pipe. The method includes closing the port of the circulating sub, including: introducing a solvent different from the downhole fluid into the drill pipe, in which a solubility of the ball in the solvent is greater than a solubility of the ball in the downhole fluid; and degrading the ball in the solvent, in which the degrading of the ball causes motion of the actuator relative to the drill pipe to close the port.
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公开(公告)号:US11913295B2
公开(公告)日:2024-02-27
申请号:US17559544
申请日:2021-12-22
Applicant: Saudi Arabian Oil Company
Inventor: Jothibasu Ramasamy , Chinthaka Gooneratne , Jianhui Xu
IPC: E21B21/00 , C09K8/487 , C09K8/42 , E21B33/138
CPC classification number: E21B21/003 , C09K8/426 , C09K8/487 , E21B33/138
Abstract: A method for plugging a lost-circulation zone in a subsurface formation includes introducing a drillstem including a drilling stabilizer into a wellbore during drilling operations, the drilling stabilizer including at least stabilizer blades and a pressure sensor. Each stabilizer blade includes at least an inner chamber, a light source, and a window. The method further includes injecting a lost-circulation fluid, including a plurality of lost-circulation particles, into the wellbore. Each lost-circulation particle includes a lost-circulation additive encapsulated by a photo-sensitive coating. The method further includes measuring a pressure differential with the pressure sensor and providing a pressure signal to the light source of each stabilizer blade, thereby actuating the light source to produce a light beam, which allows the light beam to contact the photo-sensitive coatings of the lost-circulation particles to release the lost-circulation additives. The method further includes allowing the lost-circulation fluid to plug the lost-circulation zone.
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公开(公告)号:US11867055B2
公开(公告)日:2024-01-09
申请号:US17643194
申请日:2021-12-08
Applicant: SAUDI ARABIAN OIL COMPANY
Inventor: Guodong Zhan , Arturo Magana-Mora , Timothy Eric Moellendick , Chinthaka P. Gooneratne , Jianhui Xu
CPC classification number: E21B49/003 , G05B13/027 , E21B2200/20
Abstract: A system having an instrumented cutter of a drill bit including an on-cutter sensor for monitoring drilling performance metrics while performing drilling operations based on offset well data and a computing device is disclosed. The computing device executes a model development system configured to use the drilling performance metrics, surface drilling parameters, and characteristics of the instrumented cutter to train a machine learning (ML) model. The trained ML model is used to optimize drilling parameters and predict drill bit performance in a current well.
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公开(公告)号:US11828165B2
公开(公告)日:2023-11-28
申请号:US18194099
申请日:2023-03-31
Applicant: SAUDI ARABIAN OIL COMPANY
Inventor: Guodong Zhan , Timothy Eric Moellendick , Chinthaka P. Gooneratne , Jianhui Xu , Arturo Magana Mora
IPC: E21B47/017 , E21B47/13 , E21B10/573 , E21B12/02 , E21B47/0228 , E21B47/06
CPC classification number: E21B47/017 , E21B10/5735 , E21B12/02 , E21B47/0228 , E21B47/06 , E21B47/13
Abstract: An instrumented cutter including a polycrystalline diamond table bonded to a substrate with a sensor, for monitoring the condition of the polycrystalline compact diamond table, embedded in the substrate. Further the instrumented cutter includes a wireless transmitter equipped with a power supply to power to the wireless transmitter.
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公开(公告)号:US11725498B2
公开(公告)日:2023-08-15
申请号:US17644276
申请日:2021-12-14
Applicant: SAUDI ARABIAN OIL COMPANY
Inventor: Abrar Alshaikh , Bodong Li , Jianhui Xu , Guodong Zhan
CPC classification number: E21B47/01 , E21B34/142 , E21B47/138 , E21B2200/06
Abstract: A system includes a sliding sleeve, a ball landing seat, microchips, a ball catcher, and a charging ring. The sliding sleeve is installed within a tubular body. The tubular body has an exit groove. The ball landing seat is formed by the sliding sleeve and is configured to receive a ball. The plurality of microchips are housed in a microchip ring installed within the sliding sleeve. The plurality of microchips are configured to be released into the well to gather data upon reception of the ball in the ball landing seat. The ball catcher is configured to receive and hold the ball after the plurality of microchips are released into the well. The charging ring is electronically connected to the microchip ring and has a circuit, a power source, and a charging coil. The circuit has a voltage regulation chip, a microprocessor, and a circuit motion sensor.
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公开(公告)号:US11702741B2
公开(公告)日:2023-07-18
申请号:US17549290
申请日:2021-12-13
Applicant: Saudi Arabian Oil Company
Inventor: Jianhui Xu , Guodong Zhan , Abdulwahab Al-Johar
IPC: C23C16/27 , C23C16/455 , B23B27/14 , C23C28/04 , C23C24/08
CPC classification number: C23C16/45525 , B23B27/14 , C23C24/08 , C23C28/044 , B23B2226/315
Abstract: A polycrystalline diamond is formed on a substrate to form a polycrystalline diamond compact (PDC) cutter for a tool. The polycrystalline diamond has a cross-sectional dimension of at least 4 millimeters. The substrate includes tungsten carbide. An outer surface of the PDC cutter is at least partially surrounded with at least a single layer of coating by atomic layer deposition. The single layer of coating is configured to protect the PDC cutter from thermal degradation in response to exposure to a temperature greater than 700 degrees Celsius (° C.) and less than about 1050° C.
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公开(公告)号:US11680883B2
公开(公告)日:2023-06-20
申请号:US17187701
申请日:2021-02-26
Applicant: SAUDI ARABIAN OIL COMPANY
Inventor: Chinthaka P. Gooneratne , Jianhui Xu , Guodong Zhan , Bodong Li , Arturo Magana Mora
Abstract: A testing device that includes a wear testing device, a sensor array, and a controller. The wear testing device includes a sample rotation element configured to hold and to rotate a sample; and a cutting element holder configured to hold a cutting element and to engage the cutting element with the sample as the sample rotates. The sensor array includes an acoustic emissions (AE) sensor array comprising a plurality of AE sensors, the plurality of AE sensors configured to measure a plurality of acoustic signals generated during engagement between the cutting element and the sample; and a load sensor. The controller is communicably connected to the sensor array and configured to determine a toughness and a wear resistance of the cutting element using the plurality of acoustic signals, the applied load, and a wear state of the cutting element.
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