摘要:
A method of removing a silicon nitride or a nitride-based bottom etch stop layer in a copper damascene structure by etching the bottom etch stop layer is disclosed, with the method using a high density, high radical concentration plasma containing fluorine and oxygen to minimize back sputtering of copper underlying the bottom etch stop layer and surface roughening of the low-k interlayer dielectric caused by the plasma.
摘要:
Large-scale trimming for forming ultra-narrow gates for semiconductor devices is disclosed. A hard mask layer on a semiconductor wafer below a patterned soft mask layer on the semiconductor wafer is etched to narrow a width of the hard mask layer. The hard mask layer is trimmed to further narrow the width of the hard mask layer, where the soft mask layer has been removed. At least a gate electrode layer below the hard mask layer on the semiconductor wafer is etched, resulting in the gate electrode layer having a width substantially identical to the width of the hard mask layer as trimmed. The gate electrode layer as etched forms the ultra-narrow gate electrode on the semiconductor wafer, where the hard mask layer has been removed.
摘要:
A method of dry etching a dielectric layer is provided that prevents or significantly reduces deep ultraviolet photoresist damage and bird's beak problems. The dry etch method provided comprises the steps of providing a substrate having a dielectric layer overlying at least a portion of the substrate's surface; applying a deep ultraviolet (DUV) photoresist mask having a pattern of exposed area on at least a portion of the dielectric layer; and etching the masked dielectric layer with a plasma formed from a mixture of gases comprising a gaseous fluorine species, hydrogen, and helium.
摘要:
A method for forming a field effect transistor device employs a self-aligned etching of a semiconductor substrate to form a recessed channel region in conjunction with a pair of raised source/drain regions. The method also provides for forming and thermally annealing the pair of source/drain regions prior to forming a pair of lightly doped extension regions within the field effect transistor device. In accord with the foregoing features, the field effect transistor device is fabricated with enhanced performance.
摘要:
Large-scale trimming for forming ultra-narrow gates for semiconductor devices is disclosed. A hard mask layer on a semiconductor wafer below a patterned soft mask layer on the semiconductor wafer is etched to narrow a width of the hard mask layer. The hard mask layer is trimmed to further narrow the width of the hard mask layer, where the soft mask layer has been removed. At least a gate electrode layer below the hard mask layer on the semiconductor wafer is etched, resulting in the gate electrode layer having a width substantially identical to the width of the hard mask layer as trimmed. The gate electrode layer as etched forms the ultra-narrow gate electrode on the semiconductor wafer, where the hard mask layer has been removed.
摘要:
A method of removing a silicon nitride or a nitride-based bottom etch stop layer in a copper damascene structure by etching the bottom etch stop layer using a high density, high radical concentration plasma containing fluorine and oxygen to minimize back sputtering of copper underlying the bottom etch stop layer and surface roughening of the low-k interlayer dielectric caused by the plasma.
摘要:
An improved method of etching very small contact holes through dielectric layers used to separate conducting layers in multilevel integrated circuits formed on semiconductor substrates has been developed. The method uses bi-level ARC coatings in the resist structure and a unique combination of gaseous components in a plasma etching process which is used to dry develop the bi-level resist mask as well as etch through a silicon oxide dielectric layer. The gaseous components comprise a mixture of a fluorine containing gas, such as C4F8, C5F8, C4F6, CHF3 or similar species, an inert gas, such as helium or argon, an optional weak oxidant, such as CO or O2 or similar species, and a nitrogen source, such as N2, N2O, or NH3 or similar species. The patterned masking layer can be used to reliably etch contact holes in silicon oxide layers on semiconductor substrates, where the holes have diameters of about 0.1 micron or less.
摘要翻译:已经开发了一种通过介电层蚀刻非常小的接触孔的改进方法,其用于在半导体衬底上形成的多层集成电路中分离导电层。 该方法在抗蚀剂结构中使用双层ARC涂层,并且在等离子体蚀刻工艺中使用气态组分的独特组合,其用于干燥显影双电平抗蚀剂掩模以及通过氧化硅介电层进行蚀刻。 气态组分包括含氟气体如C 4 F 8,C 5 F 8,C 4 F 6,CHF 3或类似物质,惰性气体如氦气或氩气,任选的弱氧化剂如CO或O 2或类似物质的混合物,以及 氮源,例如N 2,N 2 O或NH 3或类似物质。 图案化掩模层可用于可靠地蚀刻半导体衬底上的氧化硅层中的接触孔,其中孔的直径为约0.1微米或更小。
摘要:
A new method of forming a dual damascene interconnect is disclosed for manufacturing semiconductor substrates. A contact/via hole is first formed in a first dielectric layer formed over a substructure of a substrate having devices formed therein and/or metal layers formed thereon. The contact/via hole is filled with a protective material prior to forming a second dielectric layer. Conductive line opening is formed in the second dielectric layer and over the contact/via hole having the protective material in it. The protective material protects the edge of the contact/via hole from damage due to the second etching of the conductive line opening. Thus, a dual damascene structure is disclosed wherein the integrity of the edge of the contact/via hole is preserved, avoiding any reliability problems in the semiconductor product.
摘要:
A process for plasma etching of contact and via openings in low-k organic polymer dielectric layers is described which overcomes problems of sidewall bowing and hardmask pattern deterioration by etching the organic layer in a high density plasma etcher with a chlorine/inert gas plasma. By adding chlorine to the oxygen/inert gas plasma, the development of an angular aspect or faceting of the hardmask pattern edges by ion bombardment is abated. Essentially vertical sidewalls are obtained in the openings etched in the organic polymer layer while hardmask pattern integrity is maintained. The addition of a passivating agent such as nitrogen, BCl.sub.3, or CHF.sub.3 to the etchant gas mixture further improves the sidewall profile by reducing bowing through protective polymer formation.
摘要:
The etch rate in a plasma etching system has been monitored in-situ by using optical emission spectroscopy to measure the intensities of two or more peaks in the radiation spectrum and then using the ratio of two such peaks as a direct measure of etch rate. Examples of such peaks occur at 338.5 and 443.7 nm and at 440.6 and 437.6 nm for the fluoride/SOG system. Alternately, the intensities of at least four such peaks may be measured and the product of two ratios may be used. Examples of peaks used in this manner occurred at 440.5, 497.2 and 502.3 nm, also for the fluoride/SOG system. The method is believed to be general and not limited to fluoride/SOG.