公开(公告)号：US20230114917A1

公开(公告)日：2023-04-13

申请号：US18061862

申请日：2022-12-05

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chang-Yin Chen ,  Che-Cheng Chang ,  Chih-Han Lin ,  Horng-Huei Tseng

IPC: H01L29/78 ,  H01L29/66 ,  H01L29/51 ,  H01L29/49 ,  H01L29/423 ,  H01L21/3213 ,  H01L21/66 ,  H01L21/8234 ,  H01L21/67

Abstract: A FinFET structure with a gate structure having two notch features therein and a method of forming the same is disclosed. The FinFET notch features ensure that sufficient spacing is provided between the gate structure and source/drain regions of the FinFET to avoid inadvertent shorting of the gate structure to the source/drain regions. Gate structures of different sizes (e.g., different gate widths) and of different pattern densities can be provided on a same substrate and avoid inadvertent of shorting the gate to the source/drain regions through application of the notched features.

公开(公告)号：US11522084B2

公开(公告)日：2022-12-06

申请号：US17074532

申请日：2020-10-19

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chang-Yin Chen ,  Che-Cheng Chang ,  Chih-Han Lin ,  Horng-Huei Tseng

IPC: H01L21/82 ,  H01L29/78 ,  H01L29/66 ,  H01L29/51 ,  H01L29/49 ,  H01L29/423 ,  H01L21/3213 ,  H01L21/66 ,  H01L21/8234 ,  H01L21/67 ,  G01N21/88

Abstract: A FinFET structure with a gate structure having two notch features therein and a method of forming the same is disclosed. The FinFET notch features ensure that sufficient spacing is provided between the gate structure and source/drain regions of the FinFET to avoid inadvertent shorting of the gate structure to the source/drain regions. Gate structures of different sizes (e.g., different gate widths) and of different pattern densities can be provided on a same substrate and avoid inadvertent of shorting the gate to the source/drain regions through application of the notched features.

公开(公告)号：US20220130729A1

公开(公告)日：2022-04-28

申请号：US17646763

申请日：2022-01-03

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hung-Hao Chen ,  Che-Cheng Chang ,  Horng-Huei Tseng ,  Wen-Tung Chen ,  Yu-Cheng Liu

IPC: H01L21/8234 ,  H01L21/02 ,  H01L21/311 ,  H01L21/768 ,  H01L21/027 ,  H01L21/3105

Abstract: A semiconductor device and method of manufacture are provided in which a passivation layer is patterned. In embodiments, by-products from the patterning process are removed using the same etching chamber and at the same time as the removal of a photoresist utilized in the patterning process. Such processes may be used during the manufacturing of FinFET devices.

公开(公告)号：US11127586B2

公开(公告)日：2021-09-21

申请号：US16725975

申请日：2019-12-23

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Che-Cheng Chang ,  Chih-Han Lin ,  Horng-Huei Tseng

IPC: H01L21/02 ,  H01L29/78 ,  H01L29/66 ,  H01L21/306 ,  H01L29/06

Abstract: A method includes forming a dielectric layer over a fin structure, forming a dummy gate crossing over the dielectric layer, forming a spacer on a sidewall of the dummy gate, etching the dielectric layer and the fin structure, such that the dielectric layer and the fin structure are recessed from an outer sidewall of the spacer, and etching the fin structure, such that the fin structure is recessed from an end surface of the dielectric layer.

公开(公告)号：US11018261B2

公开(公告)日：2021-05-25

申请号：US16886792

申请日：2020-05-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Che-Cheng Chang ,  Chih-Han Lin ,  Horng-Huei Tseng

IPC: H01L29/76 ,  H01L29/78 ,  H01L29/66 ,  H01L29/06

Abstract: A substrate is patterned to form trenches and a semiconductor fin between the trenches. Insulators are formed in the trenches and a dielectric layer is formed to cover the semiconductor fin and the insulators. A dummy gate strip is formed on the dielectric layer. Spacers are formed on sidewalls of the dummy gate strip. The dummy gate strip and the dielectric layer underneath are removed until sidewalls of the spacers, a portion of the semiconductor fin and portions of the insulators are exposed. A second dielectric layer is selectively formed to cover the exposed portion of the semiconductor fin, wherein a thickness of the dielectric layer is smaller than a thickness of the second dielectric layer. A gate is formed between the spacers to cover the second dielectric layer, the sidewalls of the spacers and the exposed portions of the insulators.

公开(公告)号：US10998428B2

公开(公告)日：2021-05-04

申请号：US16550743

申请日：2019-08-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Che-Cheng Chang ,  Chih-Han Lin ,  Wei-Chiang Hung ,  Wei-Hao Huang

IPC: H01L29/66 ,  H01L29/78 ,  H01L29/165 ,  H01L29/417 ,  H01L21/762 ,  H01L21/02 ,  H01L21/306 ,  H01L21/324 ,  H01L21/308 ,  H01L29/51 ,  H01L29/49

Abstract: Examples of an integrated circuit and a method for forming the integrated circuit are provided herein. In some examples, a method includes receiving a substrate that includes: a plurality of fins extending above a remainder of the substrate; a first region that includes a first fence region that contains a first subset of the plurality of fins; and a second region that includes a second fence region that contains a second subset of the plurality of fins. The first region has a first performance characteristic, and the second region has a second performance characteristic that is different from the first. Based on the first performance characteristic, the first subset of the plurality of fins is recessed to a first height, and based on the second performance characteristic, the second subset of the plurality of fins is recessed to a second height that is less than the first height.

公开(公告)号：US20210111119A1

公开(公告)日：2021-04-15

申请号：US17106766

申请日：2020-11-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Che-Cheng Chang ,  Chih-Han Lin

IPC: H01L23/522 ,  H01L23/528 ,  H01L21/768 ,  H01L21/311 ,  H01L27/088 ,  H01L21/8234 ,  H01L21/288 ,  H01L23/532 ,  H01L21/027

Abstract: A semiconductor device includes a substrate, a bottom etch stop layer over the substrate, a middle etch stop layer over the bottom etch stop layer, and a top etch stop layer over the middle etch stop layer. The top, middle, and bottom etch stop layers include different material compositions from each other. The semiconductor device further includes a dielectric layer over the top etch stop layer and a via extending through the dielectric layer and the top, middle, and bottom etch stop layers. The via has a first sidewall in contact with the dielectric layer and slanted inwardly from top to bottom towards a center of the via and a second sidewall in contact with the bottom etch stop layer and slanted outwardly from top to bottom away from the center of the via.

公开(公告)号：US10854542B2

公开(公告)日：2020-12-01

申请号：US16713862

申请日：2019-12-13

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Che-Cheng Chang ,  Chih-Han Lin

IPC: H01L23/522 ,  H01L23/528 ,  H01L21/768 ,  H01L21/311 ,  H01L27/088 ,  H01L21/8234 ,  H01L21/288 ,  H01L23/532 ,  H01L21/027 ,  H01L21/321 ,  H01L29/06

Abstract: A method includes providing a substrate, wherein the substrate includes a conductive feature in a top portion of the substrate; forming a buffer layer over the substrate; forming a dielectric layer over the buffer layer; performing a first etching process to form an opening in the dielectric layer, thereby exposing a top surface of the buffer layer; and performing a second etching process to extend the opening downwardly into the buffer layer, thereby exposing a top surface of the conductive feature, wherein the performing of the second etching process includes laterally enlarging a footing profile of the opening.

公开(公告)号：US10811506B2

公开(公告)日：2020-10-20

申请号：US16404017

申请日：2019-05-06

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chih-Han Lin ,  Che-Cheng Chang ,  Horng-Huei Tseng

IPC: H01L21/02 ,  H01L29/423 ,  H01L21/28 ,  H01L29/49 ,  H01L29/66 ,  H01L29/40 ,  H01L29/51

Abstract: A method includes receiving a device having a substrate and a first dielectric layer surrounding a gate trench. The method further includes depositing a gate dielectric layer and a gate work function (WF) layer in the gate trench and forming a hard mask (HM) layer in a space in the gate trench and surrounded by the gate WF layer. The method further includes recessing the gate WF layer such that a top surface of the gate WF layer in the gate trench is below a top surface of the first dielectric layer. After the recessing of the gate WF layer, the method further includes removing the HM layer in the gate trench and depositing a metal layer in the gate trench. The metal layer is in physical contact with a sidewall surface of the gate WF layer that is deposited before the HM layer is formed.

公开(公告)号：US20200294859A1

公开(公告)日：2020-09-17

申请号：US16883486

申请日：2020-05-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Che-Cheng Chang ,  Chih-Han Lin ,  Horng-Huei Tseng

IPC: H01L21/8234 ,  H01L29/66 ,  H01L29/78 ,  H01L29/10

Abstract: An embodiment is a method including forming a multi-layer stack over a substrate, the multi-layer stack including alternating first layers and second layers, patterning the multi-layer stack to form a fin, forming an isolation region surrounding the fin, an upper portion of the fin extending above a top surface of the isolation region, forming a gate stack on sidewalls and a top surface of the upper portion of the fin, the gate stack defining a channel region of the fin, and removing the first layers from the fin outside of the gate stack, where after the removing the first layers, the channel region of the fin includes both the first layers and the second layers.