Abstract:
The design and construction of past piston assemblies having a wrist pin bolted to a connecting rod had excessive structural components requiring more complex machining procedures and tooling. Additionally, the loading and bolting patterns allowed the wrist pin to flex about the central axis of the piston assembly causing ultimate failure of the design. The present invention overcomes these problems by providing a piston assembly utilizing a bifurcated connecting rod and a piston having a pair of outer legs and a central leg. The outer legs and the central leg contact a wrist pin in three locations substantially distributing the forces across the wrist pin uniformly. A connecting means centrally connects the piston assembly shortening the overall length of the piston assembly. This results in a simplified forging or casting process, a more easily machinable piston, and a higher reliability design with improved load capacity.
Abstract:
A two-piece, or articulated, piston head for internal combustion engines and the method for obtaining same. The top and pin boss portions composing the head are obtained separately from blanks; the underside of the top portion is provided with a groove whose inner wall is eccentric in relation to the top longitudinal axis; the two portions are joined together by welding; the upper side of the top portion is provided with a combustion bowl eccentric in relation to the top portion longitudinal axis and concentric with the inner wall of the groove on the underside of the top portion.
Abstract:
A piston for an internal combustion engine with a separate head and skirt which are joined by the piston pin. At least one of the upper lands has a reduced diametrical clearance with the cylinder wall in an area perpendicular to the pin direction. The bottom land has a reduced diametrical clearance with the cylinder wall in the pin direction. The lands are oval shaped, the bottom land optionally a truncated oval. At least one of the upper lands can have the shape of two ovals offset by 90.degree. like a cloverleaf.
Abstract:
Joined structures are disclosed, which each comprise first and second members having different coefficients of thermal expansion and an intermediate member. The first and second members are joined together through the intermediate member. The intermediate member has yield stress smaller than those of the first and second members, and a tapered portion is formed at an outer peripheral surface of the intermediate member such that the tapered portion has a variable cross-sectional area orthogonal to an axis of the joined members. The area is larger at one end of the tapered portion near one of the first and second members having a smaller coefficient of thermal expansion than the area at the other end of the tapered portion near the other one of the first and second members having a larger coefficient of thermal expansion. A method of joining such first and second members having different coefficients of thermal expansion through the intermediate member is also disclosed.
Abstract:
A maximum-pressure plunger plump has, coaxial with its longitudinal axis, a compression valve and a suction valve. It has a sleeve that floats on a plunger. The sleeve rests on the end facing the head of the pump on an inset. the inset is provided with a seat area for the body of the suction valve and with suction channels. The sleeve has a bushing. The suction valve is in a form of a disk. It has a spring-loaded annular body that rests on the valve-seat area that the suction channels open out of in the insert in the pump head.The plunger's bushing (9) extends to th eend of the sleeve (7) that faces the head (2) of the pump with its face against the insert (12) and in that a sealing sleeve (15) that overlaps the area or seam of impact between the insert and the sleeve is accommodated in the flow channel between the bushing and the insert.
Abstract:
In a cooling system for a multi-cylinder engine, a main gallery is provided around outer peripheral portions of the plurality of cylinder bores upstream a block-side coolant jacket to commonly surround the cylinder bores, and an upstream coolant gallery is provided between the block-side coolant jacket and the main coolant gallery to separately surround each of outer peripheries of the cylinder bores. The upstream coolant gallery and the main coolant gallery is in communication with each other through a constriction communication passage provided around the outer periphery of each of the cylinder bores, and the upstream coolant gallery is further in communication with an upstream end of the block-side coolant jacket. The cooling system further includes a block-side and flange-surrounding coolant gallery provided in the cylinder block to surround an outer periphery of the outward flange of a cylinder liner, and a plurality of dispensing passages permitting the communication between said block-side coolant jacket and said flange-surrounding coolant gallery. Further, a jacket sidewall is disposed in the cylinder head inside at least one of opposite outside walls in an axial direction of a crank shaft to define a head-side coolant jacket.
Abstract:
A method for the manufacture of a two-piece piston wherein the top portion and the pin boss portion, which define the piston head, are fabricated separately by cold or hot forming, casting or sintering, and joined together by welding such as, for instance, friction welding. The top portion and the pin boss portion may be of the same material or different materials, and obtained by the same method or by different methods.
Abstract:
A piston installed into a cylinder of an engine includes annular projections formed in axially spaced relation on a top land facing a cylinder inner wall and having a saw-toothed cross-section in which the external diameter of the projections are such that, when cold, that adjacent the lower end of the top land is greater than that adjacent the upper end thereof. Thereby the effective clearance between the top land face and the cylinder inner wall is reduced. This causes a reduction in the hydrocarbon content of the incompletely consumed combustion gas, and prevents the temperature from rising in the top ring groove and thus prevents the wearing of the groove.
Abstract:
A combustion system for internal combustion engines having a cylinder, at least one piston reciprocal in the cylinder and a combustion chamber with three regions for improving the combustion process, the piston having a piston head with an outer perimeter portion, a central recessed portion and a baffle with ports arranged over the recessed portion, the piston cooperating with a cylinder head or the head of an opposed piston to form an induction region that diminishes in volume as the piston approaches top dead center forcing gases in the combustion chamber through a central region defined primarily by the ports in the baffle to the dispersing region in the recessed portion of the piston, and a fuel injection system with an injector that delivers a staged series of fuel pulses in each cycle.
Abstract:
The external profile of a piston rod employed in the engines of passenger cars ensures smoother piston travel on start-up and during partial loading. In these operating ranges, piston ring parts may impact on the sliding surface of the cylinder on the counter-pressure side and give rise, amongst other things, to undesirable noise. To obviate such impacts, the piston rod tapers at the end facing the crankshaft space on the counter-pressure side, and has a transversal slit (3) at its junction with the piston head and an adjustment strip (4) in the vicinity of the said slit. An additional adjustable strip (5) may also be provided in the lower part of the rod, on the pressure side. As a result of the position of the adjustment strips, the special design of the piston and the special shape of the rod casing, the piston head aligns itself at a slight angle to the counter-pressure side, with increasing play between the piston head and the sliding surface of the cylinder in the said operating ranges.