公开(公告)号：US08445964B2

公开(公告)日：2013-05-21

申请号：US13349883

申请日：2012-01-13

Applicant: Rohit Pal ,  Stephan Waidmann

Inventor： Rohit Pal ,  Stephan Waidmann

IPC: H01L21/02

CPC classification number: H01L29/7848 ,  H01L21/823807 ,  H01L21/823814 ,  H01L21/823864 ,  H01L21/84 ,  H01L27/1203 ,  H01L29/6653 ,  H01L29/6656 ,  H01L29/78

Abstract: Semiconductor devices with high-K/metal gates are formed with spacers that are substantially resistant to subsequent etching to remove an overlying spacer, thereby avoiding replacement and increasing manufacturing throughput. Embodiments include forming a high-K/metal gate, having an upper surface and side surfaces, over a substrate, e.g., a SOI substrate, and sequentially forming, on the side surfaces of the high-K/metal gate, a first spacer of a non-oxide material, a second spacer, of a material different from that of the first spacer, and a third spacer, of a material different from that of the second spacer. After formation of source and drain regions, e.g., epitaxially grown silicon-germanium, the third spacer is etched with an etchant, such as hot phosphoric acid, to which the second spacer is substantially resistant, thereby avoiding replacement.

Abstract translation: 具有高K /金属栅极的半导体器件由间隔物形成，其具有基本上抵抗后续蚀刻以去除上覆间隔物，从而避免替换并增加制造生产量。 实施例包括在衬底（例如SOI衬底）上形成具有上表面和侧表面的高K /金属栅极，并且在高K /金属栅极的侧表面上依次形成第一间隔物 不同于第一间隔物的材料的非氧化物材料，第二间隔物和与第二间隔物不同的材料的第三间隔物。 在形成源极和漏极区域，例如外延生长的硅 - 锗之后，用蚀刻剂（例如热磷酸）蚀刻第三间隔物，第二间隔物基本上抵抗其上，从而避免更换。

公开(公告)号：US20130034942A1

公开(公告)日：2013-02-07

申请号：US13565970

申请日：2012-08-03

Applicant: Rohit Pal ,  Sven Beyer ,  Andy Wei ,  Richard Carter

Inventor： Rohit Pal ,  Sven Beyer ,  Andy Wei ,  Richard Carter

IPC: H01L21/336

CPC classification number: H01L21/823807 ,  H01L21/823814 ,  H01L21/823828

Abstract: When forming high-k metal gate electrode structures in transistors of different conductivity type while also incorporating an embedded strain-inducing semiconductor alloy selectively in one type of transistor, superior process uniformity may be accomplished by selectively reducing the thickness of a dielectric cap material of a gate layer stack above the active region of transistors which do not receive the strain-inducing semiconductor alloy. In this case, superior confinement and thus integrity of sensitive gate materials may be accomplished in process strategies in which the sophisticated high-k metal gate electrode structures are formed in an early manufacturing stage, while, in a replacement gate approach, superior process uniformity is achieved upon exposing the surface of a placeholder electrode material.

Abstract translation: 当在不同导电类型的晶体管中形成高k金属栅极电极结构时，同时在一种类型的晶体管中选择性地并入嵌入式应变诱导半导体合金，可以通过选择性地减小介电帽材料的厚度来实现优异的工艺均匀性 栅极层堆叠在不接收应变诱导半导体合金的晶体管的有源区上方。 在这种情况下，可以在早期制造阶段中形成复杂的高k金属栅极电极结构的工艺策略中实现优异的限制和因此敏感栅极材料的完整性，而在替代栅极方法中，优良的工艺均匀性是 在暴露观察者电极材料的表面时实现。

公开(公告)号：US20120306027A1

公开(公告)日：2012-12-06

申请号：US13483630

申请日：2012-05-30

Applicant: Stephan-Detlef Kronholz ,  Rohit Pal ,  Gunda Beernink

Inventor： Stephan-Detlef Kronholz ,  Rohit Pal ,  Gunda Beernink

IPC: H01L29/78 ,  H01L21/336

CPC classification number: H01L29/7848 ,  H01L21/823412 ,  H01L21/823418 ,  H01L21/823425 ,  H01L21/823807 ,  H01L21/823814 ,  H01L29/165 ,  H01L29/41775 ,  H01L29/665 ,  H01L29/6659 ,  H01L29/66636 ,  H01L29/7834

Abstract: When forming sophisticated semiconductor devices including transistors with sophisticated high-k metal gate electrode structures and a strain-inducing semiconductor alloy, transistor uniformity and performance may be enhanced by providing superior growth conditions during the selective epitaxial growth process. To this end, a semiconductor material may be preserved at the isolation regions in order to avoid the formation of pronounced shoulders. Furthermore, in some illustrative embodiments, additional mechanisms are implemented in order to avoid undue material loss, for instance upon removing a dielectric cap material and the like.

Abstract translation: 当形成具有复杂的高k金属栅电极结构的晶体管和应变诱导半导体合金的复杂半导体器件时，可以通过在选择性外延生长工艺期间提供优异的生长条件来增强晶体管的均匀性和性能。 为此，可以在隔离区域保留半导体材料，以避免突出的肩部的形成。 此外，在一些说明性实施例中，为了避免不适当的材料损失，例如在去除电介质盖材料等时，实施附加机构。

公开(公告)号：US20120156864A1

公开(公告)日：2012-06-21

申请号：US13197387

申请日：2011-08-03

Applicant: Stephan Kronholz ,  Rohit Pal

Inventor： Stephan Kronholz ,  Rohit Pal

IPC: H01L21/8234

CPC classification number: H01L21/823878 ,  H01L21/823807 ,  H01L21/823814

Abstract: When forming sophisticated high-k metal gate electrode structures, the uniformity of the device characteristics may be enhanced by growing a threshold adjusting semiconductor alloy on the basis of a hard mask regime, which may result in a less pronounced surface topography, in particular in densely packed device areas. To this end, in some illustrative embodiments, a deposited hard mask material may be used for selectively providing an oxide mask of reduced thickness and superior uniformity.

Abstract translation: 当形成复杂的高k金属栅电极结构时，可以通过基于硬掩模方式生长阈值调节半导体合金来增强器件特性的均匀性，这可能导致不太显着的表面形貌，特别是在密集 包装设备区域。 为此，在一些说明性实施例中，沉积的硬掩模材料可用于选择性地提供厚度减小和均匀性优异的氧化物掩模。

公开(公告)号：US08198192B2

公开(公告)日：2012-06-12

申请号：US12775555

申请日：2010-05-07

Applicant: Richard Carter ,  Martin Trentzsch ,  Sven Beyer ,  Rohit Pal

Inventor： Richard Carter ,  Martin Trentzsch ,  Sven Beyer ,  Rohit Pal

IPC: H01L21/4763

CPC classification number: H01L21/823462 ,  H01L21/28176 ,  H01L21/28194 ,  H01L29/513 ,  H01L29/517

Abstract: Sophisticated gate electrode structures may be formed by providing a cap layer including a desired species that may diffuse into the gate dielectric material prior to performing a treatment for stabilizing the sensitive gate dielectric material. In this manner, complex high-k metal gate electrode structures may be formed on the basis of reduced temperatures and doses for a threshold adjusting species compared to conventional strategies. Moreover, a single metal-containing electrode material may be deposited for both types of transistors.

Abstract translation: 复杂的栅极电极结构可以通过在进行用于稳定敏感栅极介电材料的处理之前提供包括可能扩散到栅极电介质材料中的所需物质的覆盖层来形成。 以这种方式，与常规策略相比，可以基于用于阈值调节物质的降低的温度和剂量来形成复杂的高k金属栅电极结构。 此外，可以为两种类型的晶体管沉积单个含金属的电极材料。

公开(公告)号：US20120119308A1

公开(公告)日：2012-05-17

申请号：US13353013

申请日：2012-01-18

Applicant: Man Fai NG ,  Rohit Pal

Inventor： Man Fai NG ,  Rohit Pal

IPC: H01L29/772

CPC classification number: H01L29/4966 ,  H01L21/28088 ,  H01L21/32155 ,  H01L21/322 ,  H01L29/7833

Abstract: Improved semiconductor devices including metal gate electrodes are formed with reduced performance variability by reducing the initial high dopant concentration at the top portion of the silicon layer overlying the metal layer. Embodiments include reducing the dopant concentration in the upper portion of the silicon layer, by implanting a counter-dopant into the upper portion of the silicon layer, removing the high dopant concentration portion and replacing it with undoped or lightly doped silicon, and applying a gettering agent to the upper surface of the silicon layer to form a thin layer with the gettered dopant, which layer can be removed or retained.

Abstract translation: 包括金属栅电极的改进的半导体器件通过降低覆盖在金属层上的硅层顶部的初始高掺杂剂浓度而形成，具有降低的性能可变性。 实施例包括通过将反掺杂剂注入硅层的上部来去除高掺杂剂浓度部分并用未掺杂的或轻掺杂的硅代替它来减少硅层上部的掺杂剂浓度，并施加吸气 剂到硅层的上表面以形成具有吸收的掺杂剂的薄层，该层可以被去除或保留。

公开(公告)号：US20110204446A1

公开(公告)日：2011-08-25

申请号：US13098065

申请日：2011-04-29

Applicant: Frank Bin YANG ,  Rohit PAL ,  Scott LUNING

Inventor： Frank Bin YANG ,  Rohit PAL ,  Scott LUNING

IPC: H01L29/78

CPC classification number: H01L29/66628 ,  H01L29/66772 ,  H01L29/78618

Abstract: A metal oxide semiconductor transistor device having a reduced gate height is provided. One embodiment of the device includes a substrate having a layer of semiconductor material, a gate structure overlying the layer of semiconductor material, and source/drain recesses formed in the semiconductor material adjacent to the gate structure, such that remaining semiconductor material is located below the source/drain recesses. The device also includes shallow source/drain implant regions formed in the remaining semiconductor material, and epitaxially grown, in situ doped, semiconductor material in the source/drain recesses.

Abstract translation: 提供了具有减小的栅极高度的金属氧化物半导体晶体管器件。 器件的一个实施例包括具有半导体材料层的衬底，覆盖半导体材料层的栅极结构以及形成在与栅极结构相邻的半导体材料中的源极/漏极凹槽，使得剩余的半导体材料位于 源极/漏极凹槽。 器件还包括在剩余半导体材料中形成的浅源极/漏极注入区域，以及在源极/漏极凹槽中外延生长的原位掺杂的半导体材料。

公开(公告)号：US20110169084A1

公开(公告)日：2011-07-14

申请号：US12687610

申请日：2010-01-14

Applicant: Bin YANG ,  Rohit PAL ,  Michael HARGROVE

Inventor： Bin YANG ,  Rohit PAL ,  Michael HARGROVE

IPC: H01L29/786 ,  H01L27/12 ,  H01L21/86

CPC classification number: H01L27/12 ,  H01L21/84 ,  H01L21/845 ,  H01L23/485 ,  H01L27/1211

Abstract: A method of fabricating a semiconductor device with back side conductive plugs is provided here. The method begins by forming a gate structure overlying a semiconductor-on-insulator (SOI) substrate. The SOI substrate has a support layer, an insulating layer overlying the support layer, an active semiconductor region overlying the insulating layer, and an isolation region outboard of the active semiconductor region. A first section of the gate structure is formed overlying the isolation region and a second section of the gate structure is formed overlying the active semiconductor region. The method continues by forming source/drain regions in the active semiconductor region, and thereafter removing the support layer from the SOI substrate. Next, the method forms conductive plugs for the gate structure and the source/drain regions, where each of the conductive plugs passes through the insulating layer.

Abstract translation: 此处提供制造具有背面导电插头的半导体器件的方法。 该方法通过形成覆盖绝缘体上半导体（SOI）衬底的栅极结构开始。 SOI衬底具有支撑层，覆盖在支撑层上的绝缘层，覆盖绝缘层的有源半导体区域和有源半导体区域外侧的隔离区域。 栅极结构的第一部分形成在隔离区域的上方，栅极结构的第二部分形成在有源半导体区域的上方。 该方法通过在有源半导体区域中形成源极/漏极区域继续，然后从SOI衬底去除支撑层。 接下来，该方法形成用于栅极结构和源极/漏极区域的导电插塞，其中每个导电插塞穿过绝缘层。

公开(公告)号：US20110121397A1

公开(公告)日：2011-05-26

申请号：US13021403

申请日：2011-02-04

Applicant: Rohit PAL ,  Michael HARGROVE ,  Frank Bin YANG

Inventor： Rohit PAL ,  Michael HARGROVE ,  Frank Bin YANG

IPC: H01L29/78

CPC classification number: H01L29/66651 ,  H01L21/28123 ,  H01L21/28194 ,  H01L21/28247 ,  H01L29/495 ,  H01L29/4966 ,  H01L29/517

Abstract: Methods for protecting gate stacks during fabrication of semiconductor devices and semiconductor devices fabricated from such methods are provided. Methods for fabricating a semiconductor device include providing a semiconductor substrate having an active region and a shallow trench isolation (STI) region. Epitaxial layer is formed on the active region to define a lateral overhang portion in a divot at the active region/STI region interface. A gate stack is formed having a first gate stack-forming layer overlying the semiconductor substrate. First gate stack-forming layer includes a non-conformal layer of metal gate-forming material which is directionally deposited to form a thinned break portion just below the lateral overhang portion. After the step of forming the gate stack, a first portion of the non-conformal layer is in the gate stack and a second portion is exposed. The thinned break portion at least partially isolates the first and second portions during subsequent etch chemistries.

Abstract translation: 提供了在由这些方法制造的半导体器件和半导体器件的制造期间保护栅极堆叠的方法。 制造半导体器件的方法包括提供具有有源区和浅沟槽隔离（STI）区的半导体衬底。 在有源区上形成外延层，以在有源区/ STI区界面上的边界中限定一个横向伸出部分。 形成具有覆盖在半导体衬底上的第一栅叠层形成层的栅叠层。 第一栅极堆叠形成层包括定向沉积以形成刚好在横向突出部分下方的变薄的断裂部分的非保形层的金属栅极形成材料。 在形成栅极堆叠的步骤之后，非共形层的第一部分在栅极堆叠中并且第二部分被暴露。 减薄断裂部分在随后的蚀刻化学过程中至少部分地隔离第一和第二部分。

公开(公告)号：US20110095341A1

公开(公告)日：2011-04-28

申请号：US12604281

申请日：2009-10-22

Applicant: Rohit Pal ,  Michael Hargrove ,  Frank Bin Yang

Inventor： Rohit Pal ,  Michael Hargrove ,  Frank Bin Yang

IPC: H01L29/78 ,  H01L21/336

CPC classification number: H01L29/66651 ,  H01L21/28123 ,  H01L21/28194 ,  H01L21/28247 ,  H01L29/495 ,  H01L29/4966 ,  H01L29/517

Abstract: Methods for protecting gate stacks during fabrication of semiconductor devices and semiconductor devices fabricated from such methods are provided. Methods for fabricating a semiconductor device include providing a semiconductor substrate having an active region and a shallow trench isolation (STI) region. Epitaxial layer is formed on the active region to define a lateral overhang portion in a divot at the active region/STI region interface. A gate stack is formed having a first gate stack-forming layer overlying the semiconductor substrate. First gate stack-forming layer includes a non-conformal layer of metal gate-forming material which is directionally deposited to form a thinned break portion just below the lateral overhang portion. After the step of forming the gate stack, a first portion of the non-conformal layer is in the gate stack and a second portion is exposed. The thinned break portion at least partially isolates the first and second portions during subsequent etch chemistries.