摘要:
A method of preventing copper transport on a semiconductor wafer, comprising the following steps. A semiconductor wafer having a front side and a backside is provided. Metal, selected from the group comprising aluminum, aluminum-copper, aluminum-silicon, and aluminum-copper-silicon is sputtered on the backside of the wafer to form a layer of metal. The back side sputtered aluminum layer may be partially oxidized at low temperature to further decrease the copper penetration possibility and to also provide greater flexibility in subsequent copper interconnect related processing. Once the back side layer is in place, the wafer can be processed as usual. The sputtered back side aluminum layer can be removed during final backside grinding.
摘要:
This invention relates to a method of fabrication used for semiconductor integrated circuit devices, and more specifically to the use an alternate etch stop in dual damascene interconnects that improves adhesion between low dielectric constant organic materials. In addition, the etch stop material is a silicon containing material and is transformed into a low dielectric constant material (k=3.5 to 5), which becomes silicon-rich silicon oxide after UV radiation and silylation, oxygen plasma.
摘要:
In accordance with the objects of this invention a new method to prevent copper contamination of the intermetal dielectric layer during etching, CMP, or post-etching and post-CMP cleaning by forming a dielectric cap for isolation of the underlying dielectric layer is described. In one embodiment of the invention, a dielectric layer is provided overlying a semiconductor substrate. A dielectric cap layer is deposited overlying the dielectric layer. A via is patterned and filled with a metal layer and planarized. A copper layer is deposited overlying the planarized metal layer and dielectric cap layer. The copper layer is etched to form a copper line wherein the dielectric cap layer prevents copper contamination of the dielectric layer during etching and cleaning. In another embodiment of the invention, a dielectric layer is provided overlying a semiconductor substrate. A dielectric cap layer is deposited overlying the dielectric layer. A dual damascene opening is formed through the dielectric cap layer and the dielectric layer. A copper layer is deposited overlying a barrier metal layer over the dielectric cap layer and filling the dual damascene opening. The copper layer is polished back to leave the copper layer only within the dual damascene opening where the dielectric cap layer prevents copper contamination of the dielectric layer during polishing and cleaning.
摘要:
A dual damascene structure is created in a dielectric layer, the structure contains a barrier layer while a cap layer may or may not be provided over the layer of dielectric for further protection of the dual damascene structure. The surface of the copper in the dual damascene structure is recessed, a thin film is deposited and planarized/partially removed by either CMP or a plasma etch thereby providing a sturdy surface above the copper of the dual damascene structure that prevents dishing and erosion of this surface.
摘要:
A new method is provided to construct a copper dual damascene structure. A layer of IMD is deposited over the surface of a substrate. A cap layer is deposited over this layer of IMD, the dual damascene structure is then patterned through the cap layer and into the layer of IMD. A barrier layer is blanket deposited, a copper seed layer is deposited over the barrier layer. The dual damascene structure is then filled with a spin-on material. The barrier layer and the copper seed layer are removed above the cap layer; the cap layer can be partially removed or can be left in place. The spin on material remains in place in the via and trench opening during the operation of removing the copper seed layer and the barrier layer from above the cap surface thereby protecting the inside surfaces of these openings. The spin-on material is next removed from the dual damascene structure and copper is deposited. The cap layer that is still present above the surface of the IMD protects the dielectric from being contaminated with copper solution during the deposition of the copper. The excess copper is removed using a touch-up CMP. The cap layer over the surface of the IMD can, after the copper has been deposited, be removed if this is so desired. As a final step in the process, a liner or oxidation/diffusion protection layer is deposited over the dual damascene structure and its surrounding area.
摘要:
A method for fabrication of a lightly-doped-drain (LDD) structure for self aligned polysilicon gate MOSFETs is described wherein a polymer layer, formed along the sidewall during the patterning process of the polysilicon gate electrode, is used to mask the source/drain ion implant. The sidewall polymer layer replaces the conventional silicon oxide sidewall as an LDD spacer and offers improved thickness control as well as an improved sequence of processing steps whereby the deposition of a spacer oxide layer onto the gate oxide is eliminated. A cap oxide layer first deposited over the gate polysilicon layer. This oxide layer is then patterned and etched using RIE under conditions which form a polymer sidewall layer along the edges of the cap oxide pattern. The polysilicon layer is then etched, and has a pattern concentric with the cap oxide pattern but wider by the thickness of the polymer sidewall. After removal of the polymer and residual photoresist, the source/drain implant is performed, followed by removal of the polysilicon lip by RIE using the cap oxide as a mask. The LDD implant is then performed.
摘要:
A method for forming insulator filled, shallow trench isolation regions, with rounded corners, has been developed. The process features the use of a polymer coated opening, in an insulator layer, used as a mask to define the shallow trench region in silicon. After completion of the shallow trench formation the polymer spacers are removed, exposing a region of unetched semiconductor, that had been protected by the polymer spacers, during the shallow trench dry etching procedure. The sharp corner, at the intersection between the shallow trench and the unetched region of semiconductor, is then converted to a rounded corner, via thermal oxidation of exposed silicon surfaces. The polymer spacers also eliminate the top corner wraparound.
摘要:
A method for fabricating a semiconductor device is provided. The method comprises selectively forming a first layer over a first and second exposed portions of a substrate. The first and second exposed portions are of different sizes and are located adjacent to a first and second active devices. During the first layer formation, a gas mixture comprising first and second source gases that function as growth components for forming the first layer and a reactant gas that functions as an etching component for controlling selectivity of the first layer growth is provided. The reactant gas is different from the first and second source gases and one of first and second source gases forms the first layer at a faster rate over the first exposed portion as compared to the second exposed portion and the other source gas exhibits an opposite behavior.
摘要:
A composite etch stop layer which comprises primary and secondary stop layers is used to form contacts in a dielectric layer to contact regions in a substrate. The secondary etch stop layer includes a high-k dielectric material to achieve high etch selectivity with the dielectric layer during contact formation. The secondary stop layer is removed to expose the contact regions. Removal of the secondary stop layer is achieved with high selectivity to the materials therebelow.
摘要:
A method (and semiconductor device) of fabricating a semiconductor device utilizes a thermal proximity correction (TPC) technique to reduce the impact of thermal variations during anneal. Prior to actual fabrication, a location of interest (e.g., a transistor) within an integrated circuit design is determined and an effective thermal area around the location is defined. Thermal properties of structures intended to be fabricated within this area are used to calculate an estimated temperature that would be achieved at the location of interest from a given anneal process. If the estimated temperature is below or above a predetermined target temperature (or range), TPC is performed. Various TPC techniques may be performed, such as the addition of dummy cells and/or changing dimensions of the structure to be fabricated at the location of interest (resulting in an modified thermally corrected design, to suppress local variations in device performance caused by thermal variations during anneal.