Abstract:
A scribing unit is provided to perform a scribing process in which unit substrate are separated from a panel where the unit substrates are formed. The scribing unit includes a megasonic vibrator, which applies a megasonic vibration to a wheel to make fracture surfaces of the unit substrates smooth. Therefore, it is possible to omit a process of grinding the edges of the fracture surface of the unit substrates before cleaning the separated unit substrates.
Abstract:
A cutter wheel for scribing a brittle material substrate having excellent biting in the surface of the brittle material substrate when the brittle material substrate used for a liquid crystal display panel or the like is cut and a method for manufacturing the cutter wheel with high productivity are provided. The cutter wheel made of a hard metal or sintered diamond is formed in such a manner that a V-shaped ridge line part is formed as an edge along the circumferential part of a disk-like wheel, and at least one notch is engraved in the above described ridge line part and notches as that described above are formed in the entirety of the periphery of the above described ridge line part at a pitch of more than 200 μm.
Abstract:
An apparatus for cutting a liquid crystal display panel includes a cutting wheel having a spindle shape substantially corresponding to two conical shapes being attached to each other at circular bottom surfaces, a cutting blade along a central portion of the cutting wheel, a holder to which the cutting wheel is mounted, and a support part at the holder, the support part fixing and supporting the cutting wheel.
Abstract:
A scribing head according to the present invention includes: a scribing line forming means (29) structured so as to form a scribing line on a substrate; and a moving means (502, 503) for moving the scribing line forming means such that the scribing line forming means presses the substrate with a constant magnitude, wherein the moving means includes: a rotation means (502) rotating about a rotation axis, the axial center of the rotation axis being provided so as to align with a predetermined direction in which the scribing line forming means moves, and a motive power transmission means (503) for transmitting a motive power between the motive power transmission means and the scribing line forming means such that the scribing line forming means moves on a straight line along the axial center of the rotation axis in response to the rotation of the rotation means, the motive power transmission means being provided along the predetermined direction.
Abstract:
A scribe method for a brittle material substrate is a method in which a plurality of scribe lines are formed in directions intersecting with one another in a surface of the brittle material substrate, wherein at least one scribe line in a first direction is formed by a scribe means generating a high-penetration vertical crack in the brittle material substrate by applying impacts of a short period to the point on the surface of the brittle material substrate. After this, at least one scribe line of a second direction in a direction intersecting with the at least one scribe line of the first direction is formed with the scribe means by scribing without producing intersections with the scribe lines of the first direction.
Abstract:
A cutting wheel is provided for cutting a liquid crystal panel. The cutting wheel is disc shaped and includes a plurality of grooves disposed along an edge of the cutting wheel and cutting portions formed between the grooves. A pattern having a predetermined period is formed by multiple grooves and cutting portions. The grooves in each period have the same or different widths and depths and the cutting portions have probe shapes or cutting blades of different lengths. The cutting wheel is applied to dummy areas of the glass substrates forming the liquid crystal panel.
Abstract:
A cutter wheel for brittle materials includes a disk with two side planes and an outer peripheral portion between the planes. The outer peripheral portion includes two bevel portions and a ridge portion between the bevel portions. The ridge portion has a plurality of peaks aligned along a circumferential line. For example, the ridge portion includes a straight line connecting two adjacent peaks in the plurality of peaks. Alternatively, the ridge portion is a depression between two adjacent peaks in the plurality of peaks, and the depth of the depression is deeper than the straight line connecting the two adjacent peaks. Preferably, the peaks are spaced apart at an equal distance.
Abstract:
A cutter wheel 1 is formed with an insertion through-hole 6 at the center of the wheel, along with a blade-edge ridge 2 that is displaced to one side face from a center 5 between between wheel side faces 3 and 4. The larger the extent of displacement of the blade-edge ridge 2, that is, the greater the distance from the center 5 until the blade-edge ridge 2, or in other words, the smaller the distance between the left-side face 3 and the blade-edge ridge 2, the closer scribing can be performed to the convex portion and thin film X of the devices during scribing.
Abstract:
A method and an apparatus for cutting a laminate made of a brittle material and a plastic with a cutting tool is described. The plastic is heated up, thereby lowering its viscosity, at least in the region of a predetermined cutting line. A cutting tool is placed onto the plastic side of the laminate, the loading pressure being adjustable. By moving cutting tool relative to the laminate along the predetermined cutting line, the plastic is severed; at the same time the brittle material is scored, thereby inducing a mechanical stress. If appropriate, the mechanical stress along the cutting line is subsequently increased to exceed the rupture strength of the scored brittle material. A preferred application is the cutting of thin glass or glass-ceramic/plastic laminates.
Abstract:
A cutter wheel which can form a deep slit on an article to be cut so that the article can be broken easily along the slit and a perpendicular cut surface can be formed reliably when the article is broken along the slit. The cutter wheel is a disk-shaped member having a cutting edge along the outer edge and formed with a mounting hole extending therethrough along its axis. The mounting hole has an irregular shape so that the cutter wheel vibrates when it rolls due to steps between adjacent sides of the polygonal hole. The edge of the wheel can thus penetrate more deeply into the glass plate so that a deeper and smoother slit can be formed in the glass plate. This in turn makes it possible to more easily break the glass plate along the slit and to form a perpendicular cut surface.