公开(公告)号：US10510838B2

公开(公告)日：2019-12-17

申请号：US15825533

申请日：2017-11-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chia-Cheng Chen ,  Liang-Yin Chen

IPC: H01L21/02 ,  H01L29/08 ,  H01L29/36 ,  H01L29/417 ,  H01L29/165 ,  H01L29/78 ,  H01L21/223 ,  H01L21/324 ,  H01L29/45 ,  H01L29/66

Abstract: Embodiments disclosed herein relate generally to forming a source/drain region with a high surface dopant concentration at an upper surface of the source/drain region, to which a conductive feature may be formed. In an embodiment, a structure includes an active area on a substrate, a dielectric layer over the active area, and a conductive feature through the dielectric layer to the active area. The active area includes a source/drain region. The source/drain region includes a surface dopant region at an upper surface of the source/drain region, and includes a remainder portion of the source/drain region having a source/drain dopant concentration. The surface dopant region includes a peak dopant concentration proximate the upper surface of the source/drain region. The peak dopant concentration is at least an order of magnitude greater than the source/drain dopant concentration. The conductive feature contacts the source/drain region at the upper surface of the source/drain region.

公开(公告)号：US20190378928A1

公开(公告)日：2019-12-12

申请号：US16504670

申请日：2019-07-08

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Su-Hao Liu ,  Kuo-Ju Chen ,  Chun-Hung Wu ,  Chia-Cheng Chen ,  Liang-Yin Chen ,  Huicheng Chang ,  Ying-Lang Wang

IPC: H01L29/78 ,  H01L27/088 ,  H01L21/3115 ,  H01L29/66 ,  H01L21/8234 ,  H01L21/02 ,  H01L21/3215

Abstract: Embodiments disclosed herein relate generally to forming an ultra-shallow junction having high dopant concentration and low contact resistance in a p-type source/drain region. In an embodiment, a method includes forming a source/drain region in an active area on a substrate, the source/drain region comprising germanium, performing an ion implantation process using gallium (Ga) to form an amorphous region in the source/drain region, performing an ion implantation process using a dopant into the amorphous region, and subjecting the amorphous region to a thermal process.

公开(公告)号：US10347762B1

公开(公告)日：2019-07-09

申请号：US15991570

申请日：2018-05-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Su-Hao Liu ,  Kuo-Ju Chen ,  Chun-Hung Wu ,  Chia-Cheng Chen ,  Liang-Yin Chen ,  Huicheng Chang ,  Ying-Lang Wang

IPC: H01L27/088 ,  H01L29/78 ,  H01L21/02 ,  H01L21/3115 ,  H01L29/66 ,  H01L21/8234 ,  H01L29/165 ,  H01L21/3215

Abstract: Embodiments disclosed herein relate generally to forming an ultra-shallow junction having high dopant concentration and low contact resistance in a p-type source/drain region. In an embodiment, a method includes forming a source/drain region in an active area on a substrate, the source/drain region comprising germanium, performing an ion implantation process using gallium (Ga) to form an amorphous region in the source/drain region, performing an ion implantation process using a dopant into the amorphous region, and subjecting the amorphous region to a thermal process.

公开(公告)号：US20250096041A1

公开(公告)日：2025-03-20

申请号：US18955171

申请日：2024-11-21

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Meng-Han Chou ,  Su-Hao Liu ,  Kuo-Ju Chen ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L21/768 ,  H01L21/285 ,  H01L21/311 ,  H01L21/3213 ,  H01L21/3215 ,  H01L23/532 ,  H01L23/535 ,  H01L29/08 ,  H01L29/417 ,  H01L29/45 ,  H01L29/66 ,  H01L29/78

Abstract: A method includes forming a metallic feature, forming an etch stop layer over the metallic feature, implanting the metallic feature with a dopant, forming a dielectric layer over the etch stop layer, performing a first etching process to etch the dielectric layer and the etch stop layer to form a first opening, performing a second etching process to etch the metallic feature and to form a second opening in the metallic feature, wherein the second opening is joined with the first opening, and filling the first opening and the second opening with a metallic material to form a contact plug.

公开(公告)号：US12224327B2

公开(公告)日：2025-02-11

申请号：US18366369

申请日：2023-08-07

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Ju Chen ,  Shih-Hsiang Chiu ,  Su-Hao Liu ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L29/417 ,  H01L21/285 ,  H01L21/311 ,  H01L21/3115 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/40 ,  H01L29/45 ,  H01L29/66 ,  H01L29/78

Abstract: Methods for improving sealing between contact plugs and adjacent dielectric layers and semiconductor devices formed by the same are disclosed. In an embodiment, a semiconductor device includes a first dielectric layer over a conductive feature, a first portion of the first dielectric layer including a first dopant; a metal feature electrically coupled to the conductive feature, the metal feature including a first contact material in contact with the conductive feature; a second contact material over the first contact material, the second contact material including a material different from the first contact material, a first portion of the second contact material further including the first dopant; and a dielectric liner between the first dielectric layer and the metal feature, a first portion of the dielectric liner including the first dopant.

公开(公告)号：US12191174B2

公开(公告)日：2025-01-07

申请号：US17720807

申请日：2022-04-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chia-Cheng Chen ,  Chih-Kai Yang ,  Chun-Liang Chen ,  Wei-Ting Chien ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L21/67 ,  G03F7/40

Abstract: In an embodiment, a pattern transfer processing chamber includes a pattern transfer processing chamber and a loading area external to the pattern transfer processing chamber. The loading area is configured to transfer a wafer to or from the pattern transfer processing chamber. The loading area comprises a first region including a loadport, a second region including a load-lock between the first region and the pattern transfer processing chamber, and an embedded baking chamber configured to heat a patterned photoresist on the wafer.

公开(公告)号：US20240395581A1

公开(公告)日：2024-11-28

申请号：US18790913

申请日：2024-07-31

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chia-Cheng Chen ,  Chih-Kai Yang ,  Chun-Liang Chen ,  Wei-Ting Chien ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L21/67 ,  G03F7/40

Abstract: In an embodiment, a pattern transfer processing chamber includes a pattern transfer processing chamber and a loading area external to the pattern transfer processing chamber. The loading area is configured to transfer a wafer to or from the pattern transfer processing chamber. The loading area comprises a first region including a loadport, a second region including a load-lock between the first region and the pattern transfer processing chamber, and an embedded baking chamber configured to heat a patterned photoresist on the wafer.

公开(公告)号：US20240387180A1

公开(公告)日：2024-11-21

申请号：US18787131

申请日：2024-07-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Meng-Han Chou ,  Kuan-Yu Yeh ,  Wei-Yip Loh ,  Hung-Hsu Chen ,  Su-Hao Liu ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L21/285 ,  H01L21/02 ,  H01L21/311 ,  H01L21/3115 ,  H01L21/768 ,  H01L29/45

Abstract: The present disclosure provides a method to enlarge the process window for forming a source/drain contact. The method may include receiving a workpiece that includes a source/drain feature exposed in a source/drain opening defined between two gate structures, conformally depositing a dielectric layer over sidewalls of the source/drain opening and a top surface of the source/drain feature, anisotropically etching the dielectric layer to expose the source/drain feature, performing an implantation process to the dielectric layer, and after the performing of the implantation process, performing a pre-clean process to the workpiece. The implantation process includes a non-zero tilt angle.

公开(公告)号：US12136566B2

公开(公告)日：2024-11-05

申请号：US17969396

申请日：2022-10-19

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Shih Wang ,  Po-Nan Yeh ,  U-Ting Chiu ,  Chun-Neng Lin ,  Chia-Cheng Chen ,  Liang-Yin Chen ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L21/768 ,  H01L23/522 ,  H01L23/532

Abstract: Semiconductor devices and methods of manufacture are described herein. A method includes forming an opening through an interlayer dielectric (ILD) layer to expose a contact etch stop layer (CESL) disposed over a conductive feature in a metallization layer. The opening is formed using photo sensitive materials, lithographic techniques, and a dry etch process that stops on the CESL. Once the CESL is exposed, a CESL breakthrough process is performed to extend the opening through the CESL and expose the conductive feature. The CESL breakthrough process is a flexible process with a high selectivity of the CESL to ILD layer. Once the CESL breakthrough process has been performed, a conductive fill material may be deposited to fill or overfill the opening and is then planarized with the ILD layer to form a contact plug over the conductive feature in an intermediate step of forming a semiconductor device.

公开(公告)号：US12112977B2

公开(公告)日：2024-10-08

申请号：US18190297

申请日：2023-03-27

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Ju Chen ,  Su-Hao Liu ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo ,  Meng-Han Chou

IPC: H01L21/768 ,  H01L23/522 ,  H01L29/78

CPC classification number: H01L21/76802 ,  H01L21/76877 ,  H01L23/5226 ,  H01L29/785

Abstract: A method includes forming a first dielectric layer over a source/drain region, and forming a source/drain contact plug over and electrically connecting to the source/drain region. A top portion of the source/drain contact plug has a first lateral dimension. An implantation process is performed to implant a dopant into the first dielectric layer. The implantation process results in the source/drain contact plug to have a second lateral dimension smaller than the first lateral dimension. The method further includes forming a second dielectric layer over the etch stop layer, and forming a gate contact plug adjacent to the source/drain contact plug.