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    Polycrystalline compacts having material disposed in interstitial spaces therein, and cutting elements including such compacts
    81.
    发明授权
    Polycrystalline compacts having material disposed in interstitial spaces therein, and cutting elements including such compacts 有权
    具有设置在间隙空间中的材料的多晶压块以及包括这种压块的切割元件

    公开(公告)号：US08727042B2

    公开(公告)日：2014-05-20

    申请号：US12558184

    申请日：2009-09-11

    Applicant: Anthony A. DiGiovanni

    Inventor： Anthony A. DiGiovanni

    IPC: E21B10/46 ,  E21B10/55 ,  B24D3/04

    CPC classification number: B24D3/06 ,  B24D3/10 ,  B24D99/005 ,  C01C3/06 ,  C04B35/52 ,  C04B2235/427 ,  C04B2235/783 ,  E21B10/55 ,  E21B10/567

    Abstract: Polycrystalline compacts include smaller and larger hard grains that are interbonded to form a polycrystalline hard material. The larger grains may be at least about 150 times larger than the smaller grains. An interstitial material comprising one or more of a boride, a carbide, a nitride, a metal carbonate, a metal bicarbonate, and a non-catalytic metal may be disposed between the grains. The compacts may be used as cutting elements for earth-boring tools such as drill bits, and may be disposed on a substrate.

    Abstract translation: 多晶压块包括较小和较大的硬质颗粒，其相互键合以形成多晶硬质材料。 较大的颗粒可以比较小的颗粒大至少约150倍。 可以在晶粒之间设置包含硼化物，碳化物，氮化物，金属碳酸盐，金属碳酸氢盐和非催化金属中的一种或多种的间隙材料。 压块可以用作钻头等钻孔工具的切削元件，并且可以设置在基板上。

    Polycrystalline compacts including metallic alloy compositions in interstitial spaces between grains of hard material, cutting elements and earth-boring tools including such polycrystalline compacts, and related methods
    82.
    发明授权
    Polycrystalline compacts including metallic alloy compositions in interstitial spaces between grains of hard material, cutting elements and earth-boring tools including such polycrystalline compacts, and related methods 有权
    包括硬质材料晶粒之间的间隙空间中的金属合金组成的多晶压块，包括这种多晶压块的切割元件和钻孔工具以及相关方法

    公开(公告)号：US08651203B2

    公开(公告)日：2014-02-18

    申请号：US13029930

    申请日：2011-02-17

    Applicant: Anthony A. DiGiovanni

    Inventor： Anthony A. DiGiovanni

    IPC: E21B10/46 ,  C22C32/00

    CPC classification number: E21B10/567 ,  B22F3/14 ,  B24D3/10 ,  B24D99/005 ,  C22C19/007 ,  C22C19/03 ,  C22C26/00

    Abstract: Polycrystalline compacts include a polycrystalline material comprising a plurality of inter-bonded grains of hard material, and a metallic material disposed in interstitial spaces between the inter-bonded grains of hard material. At least a portion of the metallic material comprises a metal alloy that includes two or more elements. A first element of the two or more elements comprises at least one of cobalt, iron, and nickel. A second element of the two or more elements comprises at least one of dysprosium, yttrium, terbium, gadolinium, germanium, samarium, neodymium, and praseodymium. The metal alloys may comprise eutectic or near-eutectic compositions, and may have relatively low melting points. Cutting elements and earth-boring tools include such polycrystalline compacts. Methods include the formation of such polycrystalline compacts, cutting elements, and earth-boring tools.

    Abstract translation: 多晶压块包括包含多个硬质材料的互相结合的晶粒的多晶材料和设置在硬质材料的互相结合的晶粒之间的间隙空间中的金属材料。 金属材料的至少一部分包括包括两个或更多个元件的金属合金。 两种或更多种元素的第一元素包括钴，铁和镍中的至少一种。 两种或更多种元素的第二元素包括镝，钇，铽，钆，锗，钐，钕和镨中的至少一种。 金属合金可以包含共晶或近共晶组合物，并且可以具有相对低的熔点。 切割元件和钻孔工具包括这种多晶压块。 方法包括形成这种多晶压块，切割元件和钻孔工具。

    METHODS OF FORMING A CUTTING ELEMENT FOR AN EARTH-BORING TOOL, A RELATED CUTTING ELEMENT, AND AN EARTH-BORING TOOL INCLUDING SUCH A CUTTING ELEMENT
    86.
    发明申请
    METHODS OF FORMING A CUTTING ELEMENT FOR AN EARTH-BORING TOOL, A RELATED CUTTING ELEMENT, AND AN EARTH-BORING TOOL INCLUDING SUCH A CUTTING ELEMENT 有权
    形成用于镗孔工具的切割元件的方法，相关切割元件和包括这种切割元件的接地工具

    公开(公告)号：US20130068535A1

    公开(公告)日：2013-03-21

    申请号：US13611278

    申请日：2012-09-12

    Applicant: Anthony A. DiGiovanni

    Inventor： Anthony A. DiGiovanni

    IPC: B05D5/00 ,  E21B10/55 ,  B05D1/36 ,  E21B10/567

    CPC classification number: C09G1/02 ,  B24D18/0009 ,  B24D99/005 ,  C09G1/18 ,  C09K3/1463 ,  E21B10/567 ,  H01L21/30625 ,  H01L21/31053

    Abstract: A method of forming a cutting element for an earth-boring tool. The method includes providing diamond particles on a supporting substrate, the volume of diamond particles comprising a plurality of diamond nanoparticles. A catalyst-containing layer is provided on exposed surfaces of the volume of diamond nanoparticles and the supporting substrate. The diamond particles are processed under high temperature and high pressure conditions to form a sintered nanoparticle-enhanced polycrystalline compact. A cutting element and an earth-boring tool including a cutting element are also disclosed.

    Abstract translation: 一种形成用于钻孔工具的切割元件的方法。 该方法包括在支撑衬底上提供金刚石颗粒，金刚石颗粒的体积包含多个金刚石纳米颗粒。 在金刚石纳米颗粒和支撑基底的体积的暴露表面上提供含催化剂的层。 在高温和高压条件下处理金刚石颗粒以形成烧结的纳米颗粒增强型多晶压块。 还公开了一种切割元件和包括切割元件的钻孔工具。

    METHODS OF FORMING POLYCRSTALLINE COMPACTS AND RESULTING COMPACTS
    87.
    发明申请
    METHODS OF FORMING POLYCRSTALLINE COMPACTS AND RESULTING COMPACTS 有权
    形成聚合物复合物和结果综合的方法

    公开(公告)号：US20130067825A1

    公开(公告)日：2013-03-21

    申请号：US13618927

    申请日：2012-09-14

    Applicant: Danny E. Scott ,  Anthony A. DiGiovanni

    Inventor： Danny E. Scott ,  Anthony A. DiGiovanni

    IPC: B24D3/04 ,  B24D18/00

    CPC classification number: B24D18/0009 ,  B01J3/06 ,  B01J2203/062 ,  B01J2203/0645 ,  B24D3/06 ,  B24D3/14 ,  B24D99/005 ,  E21B10/55

    Abstract: Methods for forming cutting elements, methods for forming polycrystalline compacts, and related polycrystalline compacts are disclosed. Grains of a hard material are subjected to a high pressure, high temperature process to form a polycrystalline compact. Inclusion of at least one relatively quick spike in system pressure or temperature during an otherwise plateaued temperature or pressure stage accommodates formation of inter-granular bonds between the grains. The brevity of the peak stage may avoid undesirable grain growth. Embodiments of the methods may also include at least one of oscillating at least one system condition (e.g., pressure, temperature) and subjecting the grains to ultrasonic or mechanical vibrations. A resulting polycrystalline compact may include a high density of inter-granularly bonded hard material with a minimized amount of catalyst material, and may provide improved thermal stability, wear resistance, toughness, and behavior during use of a cutting element incorporating the polycrystalline compact.

    Abstract translation: 公开了用于形成切割元件的方法，用于形成多晶压块的方法和相关的多晶压块。 将硬质材料的颗粒进行高压高温处理以形成多晶压块。 在另外的平稳温度或压力阶段期间，将系统压力或温度中的至少一个相对较快的尖峰包含在颗粒之间形成颗粒间结合。 高峰阶段的简洁可以避免不必要的晶粒生长。 方法的实施例还可以包括振荡至少一个系统状态（例如，压力，温度）和使晶粒经受超声或机械振动中的至少一个。 所得到的多晶压块可以包括具有最小量的催化剂材料的高密度颗粒间结合的硬质材料，并且可以在使用结合多晶压块的切割元件时提供改善的热稳定性，耐磨性，韧性和性能。

    POLYCRYSTALLINE COMPACTS INCLUDING NANOPARTICULATE INCLUSIONS, CUTTING ELEMENTS AND EARTH-BORING TOOLS INCLUDING SUCH COMPACTS, AND METHODS OF FORMING SAME
    89.
    发明申请
    POLYCRYSTALLINE COMPACTS INCLUDING NANOPARTICULATE INCLUSIONS, CUTTING ELEMENTS AND EARTH-BORING TOOLS INCLUDING SUCH COMPACTS, AND METHODS OF FORMING SAME 有权
    包括纳米颗粒包裹物，切割元件和包括这种混合物的接地工具的多晶体化合物及其形成方法

    公开(公告)号：US20120103696A1

    公开(公告)日：2012-05-03

    申请号：US13277010

    申请日：2011-10-19

    Applicant: Anthony A. DiGiovanni

    Inventor： Anthony A. DiGiovanni

    IPC: E21B10/62 ,  B01J3/06 ,  B24D3/10

    CPC classification number: E21B10/567 ,  B01J3/06 ,  B01J3/062 ,  B01J2203/062 ,  B01J2203/0655 ,  B01J2203/0685 ,  B22F1/0018 ,  B22F3/14 ,  B22F7/06 ,  B22F2005/001 ,  B24D3/06 ,  B24D18/0054 ,  B24D99/005 ,  C22C26/00 ,  C22C2026/006 ,  C22C2026/008 ,  E21B10/00 ,  E21B10/55

    Abstract: A polycrystalline compact comprises a plurality of grains of hard material and a plurality of nanoparticles disposed in interstitial spaces between the plurality of grains of hard material. The plurality of nanoparticles has a thermal conductivity less than a thermal conductivity of the plurality of grains of hard material. An earth-boring tool comprises such a polycrystalline compact. A method of forming a polycrystalline compact comprises combining a plurality of hard particles and a plurality of nanoparticles to form a mixture and sintering the mixture to form a polycrystalline hard material comprising a plurality of interbonded grains of hard material. A method of forming a cutting element comprises infiltrating interstitial spaces between interbonded grains of hard material in a polycrystalline material with a plurality of nanoparticles. The plurality of nanoparticles have a lower thermal conductivity than the interbonded grains of hard material.

    Abstract translation: 多晶压块包括多个硬质材料颗粒和多个纳米颗粒，其设置在多个硬质材料颗粒之间的间隙空间中。 多个纳米颗粒具有小于多个硬质材料颗粒的热导率的热导率。 一种钻孔工具包括这种多晶压块。 形成多晶压块的方法包括组合多个硬颗粒和多个纳米颗粒以形成混合物并烧结该混合物以形成包含多个硬质材料的粘合晶粒的多晶硬质材料。 形成切割元件的方法包括在多晶材料中的硬质材料的键合间的多个纳米颗粒之间渗入间隙。 多个纳米颗粒具有比硬质材料的键合间的较低的热导率。

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