SYSTEM AND METHODS FOR REGISTRATION ALIGNMENT ACCURACY IN MANUFACTURE OF DECORATIVE LAMINATES

    公开(公告)号:US20200290338A1

    公开(公告)日:2020-09-17

    申请号:US16815508

    申请日:2020-03-11

    Inventor: Martin Endert

    Abstract: A system for maintaining alignment of a press plate is provided. The system comprises: a press including a press plate, the press configured for forming a laminate comprising a decorative layer and a substrate; a camera; and a processing device configured to: retrieve a laminate design file comprising a decorative design drawing layer and a texture design drawing layer, the laminate design file illustrating the decorative design drawing layer overlaid with the texture design drawing layer; following manufacture of the laminate with the press, capture an image of the laminate with the camera; compare a portion of the captured image of the laminate to a corresponding portion of the laminate design file to determine a registration quality; based on the determined registration quality, determine a misalignment of the decorative layer with the press plate; and in response to determining the misalignment, trigger an alert.

    Adhesive testing apparatus and method

    公开(公告)号:US10775296B2

    公开(公告)日:2020-09-15

    申请号:US15782206

    申请日:2017-10-12

    Abstract: A device and method are provided for testing the effectiveness of an adhesive composition to adhere a sheet of material to a substrate. A connector is attached to the sheet and the adhesive is used to adhere the sheet to the substrate and permitted to cure to a selected amount. After (or even before, if desired) the adhesive cures, a load is applied to the connector, having the effect of pulling the sheet away from the substrate. The duration of the pulling and the amount of the load can be varied. If too large a dome is formed under the location of the connector, the adhesive does not pass the test. Optionally, the adhesive formulation is adjusted to make it stronger to resist such doming.

    Method for test data reduction of composite intralaminar failure mode

    公开(公告)号:US10775286B2

    公开(公告)日:2020-09-15

    申请号:US15009777

    申请日:2016-01-28

    Inventor: Haozhong Gu

    Abstract: A method to utilize the results from a series of FEM models to develop a master derivative of compliance curve. The use of the unique master curve resolves the test data variability issue caused by fitting the compliance curve individually. The analytically derived derivative of compliance curve eliminates the needs to take the derivative of compliance and therefore the derivative computation error no longer exists. By applying the existing solution and the solution as disclosed and claimed herein to the same set of the raw test data, it is found that data scatter is significantly reduced.

    Systems and methods for laser diode alignment

    公开(公告)号:US10746945B1

    公开(公告)日:2020-08-18

    申请号:US15727849

    申请日:2017-10-09

    Applicant: WAYMO LLC

    Abstract: The present disclosure relates to systems and methods directed to alignment of light-emitting devices. An example method includes coupling a support substrate to a light guide assembly. The support substrate includes a plurality of elongate structures and a plurality of laser diodes. Each laser diode of the plurality of laser diodes is coupled to a respective elongate structure of the plurality of elongate structures. The method also includes causing a given laser diode of the plurality of laser diodes to emit light toward the light guide assembly. The light guide assembly includes a light guide manifold configured to guide at least a portion of the emitted light as transmitted light. The method additionally includes comparing at least one optical characteristic of the transmitted light to a desired optical characteristic and, based on the comparison, adjusting a position of the given laser diode by adjusting the respective elongate structure.

    Automated inspection of foreign materials, cracks and other surface anomalies

    公开(公告)号:US10746670B2

    公开(公告)日:2020-08-18

    申请号:US16667380

    申请日:2019-10-29

    Inventor: Morteza Safai

    Abstract: An inspection system for detecting defects in a workpiece can include an illumination source for illuminating a first section of the workpiece with a patterned light, wherein the illumination source does not illuminate a second section of the workpiece. The inspection system further includes a feedback camera for imaging the first section and producing a first output, and a background camera for imaging the second section and producing a second output. A processor compares the first output with the second output, and a controller alters the patterned light that is output by the illumination source based on the comparison. This feedback control continues until the background is suitably homogeneous or camouflaged compared to the defect, such that the visibility and/or detectability of the defect is increased.

    System and method for vacuum film lamination

    公开(公告)号:US10730276B2

    公开(公告)日:2020-08-04

    申请号:US15863761

    申请日:2018-01-05

    Abstract: A vacuum system for film lamination, including a vacuum chamber module, a film-pressing module, a substrate susceptor module and a hot-plate heating module, is disclosed, wherein the film-pressing module includes a film-pressing platen, and the substrate susceptor module includes a substrate susceptor supported by a spring-loaded mechanism. During a film-lamination process, the film-pressing platen is actuated to move downwards to attach a laminating film onto a substrate, and the substrate susceptor is actuated to move downwards and finally rest on the hot-plate heating module. Therefore an adhesive glue disposed between the laminating film and the substrate can be thermally cured. After completing the film-lamination process, the film-pressing platen is actuated upwards so that the substrate susceptor also is actuated to move upwards to its initial position by a restoring force exerted by the spring-loaded mechanism. In such manner, the laminating film can be properly bonded to the substrate to avoid lamination defects such as air bubbles and to improve adhesion strength.

    Device of adjusting registration of plastic flooring

    公开(公告)号:US10723114B1

    公开(公告)日:2020-07-28

    申请号:US16289079

    申请日:2019-02-28

    Applicant: Ding Yi Liu

    Inventor: Ding Yi Liu

    Abstract: A device of adjusting registration of plastic flooring contains a rolling unit and an adjusting unit. The rolling unit includes a press roller set having a first press roller, a second press roller, a third press roller, and a fourth press roller. The rolling unit delivers a substrate, a printing layer, and an anti-abrasion layer to the press roller set so as to be pressed together by the third and fourth press rollers. The printing layer has a pattern area, and the third press roller has a pressing pattern section. A first end of each of the third and fourth press rollers is connected on a fixed segment, a second end of each of the third and fourth press rollers is connected on a movable segment, and the adjusting unit is fixed outside the movable segment. The adjusting unit includes at least one power source and a movable rod.

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