Abstract:
A resin powder for three-dimensional molding includes ethylene-propylene copolymer particles. The volume average particle size of the ethylene-propylene copolymer particles is within a range of 5 to 200 μm. The ethylene content molar ratio (ethylene/(ethylene+propylene)) in the ethylene-propylene copolymer particles is within a range of 0.001 to 0.04. The melt flow rate (MFR) is within a range of 3 to 40 g/10 min at 230° C.
Abstract:
Provided are a powder bed fusion model having improved model strength and a method of fabricating the same. Applying a laser beam to a layer of a resin powder (8) includes: applying the laser beam with a first energy to a modeling area (ma1) in the first layer of the resin powder from the bottom among n layers of the resin powder, in the modeling area (ma2, ma3, man−2, man−1) in each of the second to (n−1)-th layers of the resin powder, applying the laser beam with the first energy to a projecting portion (PA2, PA3, PAn−1) projecting outward from at least one of the modeling areas in the vertically adjacent layers of the resin powder and to an overlapping portion (OA2, OA3, OAn−1) overlapping the modeling areas in the adjacent layers of the resin powder, lying on the inner side of the projecting portion, and having at least a width equal to the thickness of a layer of the resin powder, and applying the laser beam with a second energy lower than the first energy to a center portion on the inner side of the projecting portion and the overlapping portion; and applying the laser beam with the first energy to the modeling area (man) in the n-th layer of the resin powder.
Abstract:
A powder rapid prototyping method includes steps of forming a thin layer 35a of a powder material, irradiating a heating energy beam to a specific region of the thin layer 35a of the powder material to thereby form a preliminary heating layer 35c whose temperature is elevated, and irradiating the heating energy beam to an inside region of the preliminary heating layer 35c whose temperature is elevated to melt and then solidify the thin layer 35a of the powder material to thereby form a solidified layer, wherein the respective steps are repeatedly implemented to fabricate a rapid prototyping model 51, 52.
Abstract:
A powder bed fusion apparatus has an energy beam emitting section for outputting an energy beam, a thin layer forming section for forming a thin layer of a powder material, preliminary heating means for pre-heating the thin layer of the powder material, and control means for controlling modeling, wherein the control means performs forming the thin layer of the powder material, pre-heating the thin layer of the powder material, and modeling based on slice data, in which irradiation of the energy beam is started from the central region of the thin layer, and sequentially moved to a peripheral region of the thin layer.
Abstract:
A powder bed fusion apparatus according to an embodiment includes: a fabrication container that is provided between first and second storage containers which heat a powder material stored therein to first and second predetermined temperatures, respectively, and that heats the powder material stored therein to a third predetermined temperature higher than the first and second predetermined temperatures, and lets the powder material be irradiated with a laser beam from a laser beam emission unit based on a model to be fabricated; and an evaluation unit that, when the powder material in the first storage container is carried into the fabrication container, evaluates the carrying based on a comparison between a threshold value and a change in the temperature of the powder material stored in the second storage container calculated based on the temperature detected by a temperature measurement device.
Abstract:
A powder rapid prototyping apparatus includes a decompressable chamber, a thin layer forming section which supplies powder material from a powder material housing container provided in the chamber to form a thin layer of the powder material, an energy beam source for heating which outputs energy beam for heating which sinters or melts and models the thin layer of the powder material, and a control section which controls the modeling, wherein the control section exposes the powder material to the decompressed atmosphere before starting modeling, and houses the powder material in the powder material housing containers in a divided manner.
Abstract:
A resin powder for three-dimensional molding includes ethylene-propylene copolymer particles. The volume average particle size of the ethylene-propylene copolymer particles is within a range of 5 to 200 μm. The ethylene content molar ratio (ethylene/(ethylene+propylene)) in the ethylene-propylene copolymer particles is within a range of 0.001 to 0.04. The melt flow rate (MFR) is within a range of 3 to 40 g/10 min at 230° C.
Abstract:
A powder bed fusion apparatus has an energy beam emitting section for outputting an energy beam, a thin layer forming section for forming a thin layer of a powder material, preliminary heating means for pre-heating the thin layer of the powder material, and control means for controlling modeling, wherein the control means performs forming the thin layer of the powder material, pre-heating the thin layer of the powder material, and modeling based on slice data, in which irradiation of the energy beam is started from the central region of the thin layer, and sequentially moved to a peripheral region of the thin layer.
Abstract:
A powder rapid prototyping apparatus includes a decompressable chamber, a thin layer forming section which supplies powder material from a powder material housing container provided in the chamber to form a thin layer of the powder material, an energy beam source for heating which outputs energy beam for heating which sinters or melts and models the thin layer of the powder material, and a control section which controls the modeling, wherein the control section exposes the powder material to the decompressed atmosphere before starting modeling, and houses the powder material in the powder material housing containers in a divided manner.
Abstract:
A powder bed fusion apparatus according to an embodiment includes: a fabrication container that is provided between first and second storage containers which heat a powder material stored therein to first and second predetermined temperatures, respectively, and that heats the powder material stored therein to a third predetermined temperature higher than the first and second predetermined temperatures, and lets the powder material be irradiated with a laser beam from a laser beam emission unit based on a model to be fabricated; and an evaluation unit that, when the powder material in the first storage container is carried into the fabrication container, evaluates the carrying based on a comparison between a threshold value and a change in the temperature of the powder material stored in the second storage container calculated based on the temperature detected by a temperature measurement device.