公开(公告)号：US20240360042A1

公开(公告)日：2024-10-31

申请号：US18636418

申请日：2024-04-16

申请人： CANON KABUSHIKI KAISHA

发明人： NAOYUKI KOKETSU ,  NOBUHIRO YASUI ,  TAKUYA YOSHIOKA ,  CHIAKI ARII ,  YASUHIRO SEKINE

IPC分类号： C04B35/488 ,  B28B1/00 ,  B33Y10/00 ,  B33Y40/20 ,  B33Y70/00 ,  C04B35/628 ,  C04B35/64 ,  C04B35/653

CPC分类号： C04B35/4885 ,  B28B1/001 ,  B33Y10/00 ,  B33Y40/20 ,  B33Y70/00 ,  C04B35/488 ,  C04B35/62813 ,  C04B35/62892 ,  C04B35/64 ,  C04B35/653 ,  C04B2235/3217 ,  C04B2235/3225 ,  C04B2235/3246 ,  C04B2235/3418 ,  C04B2235/5436 ,  C04B2235/6026 ,  C04B2235/616 ,  C04B2235/656 ,  C04B2235/661 ,  C04B2235/665 ,  C04B2235/94

摘要： Provided is a powder for ceramic shaping including oxide particles, wherein the oxide particles each contain a plurality of kinds of elements including at least Zr, Y, Si, and optionally Al, and contain at least silicon monoxide particles, and wherein when a content of the Zr is converted into a mass of ZrO2, a content of the Y is converted into a mass of Y2O3, a content of the Si is converted into a mass of SiO2, and a content of the Al is converted into a mass of Al2O3, the mass of ZrO2, the mass of Y2O3, and the mass of SiO2 with respect to a total amount of the mass of ZrO2, the mass of Y2O3, the mass of SiO2, and the mass of Al2O3 are represented by α (mass %), β (mass %), and γ (mass %), respectively, α, β, and γ satisfy the following expressions.





7
⁢

7
.
6

⁢
4

≤
α
≤
93.06






4.42
≤
β
≤
6.49






0.72
≤
γ

公开(公告)号：US20240342950A1

公开(公告)日：2024-10-17

申请号：US18753120

申请日：2024-06-25

申请人： CANON KABUSHIKI KAISHA

发明人： Kanako Oshima ,  Nobuhiro Yasui ,  Hisato Yabuta ,  Makoto Kubota ,  Yoshinori Kotani ,  Yoshihiro Ohashi

IPC分类号： B28B1/00 ,  B28B11/04 ,  B33Y10/00 ,  B33Y40/20 ,  B33Y70/00 ,  B33Y80/00 ,  C04B35/119 ,  C04B35/14 ,  C04B35/628 ,  C04B35/632 ,  C04B35/64 ,  C04B35/653

CPC分类号： B28B1/001 ,  B28B11/048 ,  B33Y10/00 ,  B33Y40/20 ,  B33Y70/00 ,  B33Y80/00 ,  C04B35/119 ,  C04B35/14 ,  C04B35/62886 ,  C04B35/632 ,  C04B35/64 ,  C04B35/653 ,  C04B2235/3217 ,  C04B2235/3222 ,  C04B2235/3224 ,  C04B2235/3244 ,  C04B2235/3418 ,  C04B2235/5436 ,  C04B2235/6026 ,  C04B2235/616 ,  C04B2235/665

摘要： Provided are a method of manufacturing a ceramic article in which the improvement of mechanical strength, wear resistance, and machinability is achieved using a direct modeling system, and a ceramic article. The manufacturing method includes the steps of: (i) arranging powder containing ceramics as a main component on a base; (ii) irradiating a part or an entirety of the arranged powder with an energy beam to melt and solidify the powder, to thereby obtain an intermediate modeled article; (iii) causing the modeled article to absorb a metal component-containing liquid to impregnate the modeled article therewith; and (iv) subjecting the modeled article having absorbed the metal component-containing liquid to heat treatment.

公开(公告)号：US12042952B2

公开(公告)日：2024-07-23

申请号：US16855922

申请日：2020-04-22

申请人： CANON KABUSHIKI KAISHA

发明人： Nobuhiro Yasui ,  Kanako Oshima ,  Hisato Yabuta

IPC分类号： B28B1/00 ,  B33Y10/00 ,  B33Y70/10 ,  B33Y80/00 ,  C04B35/117 ,  C04B35/64

CPC分类号： B28B1/001 ,  B33Y10/00 ,  B33Y70/10 ,  B33Y80/00 ,  C04B35/117 ,  C04B35/64 ,  C04B2235/3217 ,  C04B2235/3224 ,  C04B2235/6026 ,  C04B2235/665

摘要： A method of producing a ceramic manufactured object including (i) a step of leveling a ceramic powder to form a powder layer, (ii) a step of irradiating the powder layer with a laser beam based on three-dimensional data to crystallize an irradiated site, and (iii) performing the steps (i) and (ii) in repetition, wherein in the step (ii), a surface of the powder layer is irradiated with the laser beam in an unfocused state.

公开(公告)号：US20240190775A1

公开(公告)日：2024-06-13

申请号：US18585284

申请日：2024-02-23

申请人： HRL Laboratories, LLC

发明人： Zak C. ECKEL ,  Andrew P. NOWAK ,  Ashley M. DUSTIN ,  April R. RODRIGUEZ ,  Phuong BUI ,  Tobias A. SCHAEDLER

IPC分类号： C04B35/571 ,  B28B1/00 ,  B33Y70/00 ,  B33Y80/00 ,  C08G77/50

CPC分类号： C04B35/571 ,  B28B1/001 ,  B33Y70/00 ,  B33Y80/00 ,  C08G77/50 ,  C04B2235/5252 ,  C04B2235/665

摘要： This disclosure provides resin formulations which may be used for 3D printing and thermally treating to produce a ceramic material. The disclosure provides direct, free-form 3D printing of a preceramic polymer, followed by converting the preceramic polymer to a 3D-printed ceramic composite with potentially complex 3D shapes. A wide variety of chemical compositions is disclosed, and several experimental examples are included to demonstrate reduction to practice. For example, preceramic resin formulations may contain a carbosilane in which there is at least one functional group selected from vinyl, allyl, ethynyl, unsubstituted or substituted alkyl, ester group, amine, hydroxyl, vinyl ether, vinyl ester, glycidyl, glycidyl ether, vinyl glycidyl ether, vinyl amide, vinyl triazine, vinyl isocyanurate, acrylate, methacrylate, alkyl acrylate, alkyl methacrylate, phenyl, halide, thiol, cyano, cyanate, or thiocyanate. The resin formulations may contain a solid-phase filler, to provide high thermal stability and mechanical strength (e.g., fracture toughness) in the final ceramic material.

公开(公告)号：US20240158305A1

公开(公告)日：2024-05-16

申请号：US18391322

申请日：2023-12-20

申请人： CANON KABUSHIKI KAISHA

发明人： MOTOKI OKINAKA

IPC分类号： C04B35/565 ,  C04B41/00 ,  C04B41/84

CPC分类号： C04B35/565 ,  C04B41/0036 ,  C04B41/0072 ,  C04B41/84 ,  C04B2235/3826 ,  C04B2235/483 ,  C04B2235/665

摘要： A method of manufacturing an article containing silicon carbide as a main component includes a step of laying raw material powder, and a step of irradiating the raw material powder with a laser beam, wherein the raw material powder contains 95 mol % or more of silicon carbide, and wherein, in the step of irradiating the raw material powder with the laser beam, the raw material powder is irradiated with the laser beam to decompose the silicon carbide in at least a part of an irradiation portion of the laser beam into silicon and carbon and to turn the silicon or the carbon into melt.

公开(公告)号：US20240124364A1

公开(公告)日：2024-04-18

申请号：US18393913

申请日：2023-12-22

申请人： HRL Laboratories, LLC

发明人： Zak C. ECKEL ,  Andrew P. NOWAK ,  Ashley M. DUSTIN ,  April R. RODRIGUEZ ,  Phuong BUI ,  Tobias A. SCHAEDLER

IPC分类号： C04B35/571 ,  B28B1/00 ,  B33Y70/00 ,  B33Y80/00 ,  C08G77/50

CPC分类号： C04B35/571 ,  B28B1/001 ,  B33Y70/00 ,  B33Y80/00 ,  C08G77/50 ,  C04B2235/5252 ,  C04B2235/665

摘要： This disclosure provides resin formulations which may be used for 3D printing and thermally treating to produce a ceramic material. The disclosure provides direct, free-form 3D printing of a preceramic polymer, followed by converting the preceramic polymer to a 3D-printed ceramic composite with potentially complex 3D shapes. A wide variety of chemical compositions is disclosed, and several experimental examples are included to demonstrate reduction to practice. For example, preceramic resin formulations may contain a carbosilane in which there is at least one functional group selected from vinyl, allyl, ethynyl, unsubstituted or substituted alkyl, ester group, amine, hydroxyl, vinyl ether, vinyl ester, glycidyl, glycidyl ether, vinyl glycidyl ether, vinyl amide, vinyl triazine, vinyl isocyanurate, acrylate, methacrylate, alkacrylate, alkyl alkacrylate, phenyl, halide, thiol, cyano, cyanate, or thiocyanate. The resin formulations may contain a solid-phase filler, to provide high thermal stability and mechanical strength (e.g., fracture toughness) in the final ceramic material.

公开(公告)号：US11742096B2

公开(公告)日：2023-08-29

申请号：US16327005

申请日：2017-08-08

申请人： PAUL SCHERRER INSTITUT

发明人： Manuel Alexandre Pouchon

IPC分类号： G21C3/58 ,  G21C3/60 ,  B33Y10/00 ,  B28B1/00 ,  G21C3/62 ,  C04B38/06 ,  C04B35/624 ,  C04B35/01 ,  C04B35/571 ,  B22F10/10 ,  B33Y70/10 ,  B22F3/105 ,  B28B11/24 ,  C04B111/00 ,  B22F12/00 ,  B22F12/37 ,  B22F12/53 ,  B22F12/55 ,  B33Y80/00

CPC分类号： G21C3/58 ,  B22F3/105 ,  B22F10/10 ,  B28B1/001 ,  B28B11/243 ,  B33Y10/00 ,  B33Y70/10 ,  C04B35/01 ,  C04B35/571 ,  C04B35/624 ,  C04B38/06 ,  G21C3/60 ,  G21C3/62 ,  B22F12/22 ,  B22F12/37 ,  B22F12/53 ,  B22F12/55 ,  B22F2003/1054 ,  B33Y80/00 ,  C04B2111/00181 ,  C04B2235/6026 ,  C04B2235/665 ,  C04B2235/667 ,  Y02E30/30 ,  C04B38/06 ,  C04B35/01

摘要： A green body for a 3D ceramic and/or metallic body is produced by providing a metal or a mixture of metals and/or a metalloid and/or a non-metal or mixtures thereof in form of at least one aqueous solutions, such as a metal nitrate solution; if more than one aqueous solutions are provided, they differ in composition and/or isotope concentration. One aqueous metal solution is mixed with a gelation fluid at a first temperature to suppress an internal gelation of the feed solution mixture prior to its ejection. The feed solution mixture is ejected by inkjet printing to the green body under construction. The ejected feed solution is heated mixture on the green body to a second temperature to fix it on the green body under construction. Several process steps are repeated according to a 3D production control model until a desired form of the green body is attained.

公开(公告)号：US20230183138A1

公开(公告)日：2023-06-15

申请号：US18063662

申请日：2022-12-08

申请人： XIAMEN UNIVERSITY

发明人： DAOHENG SUN ,  ZHENYIN HAI ,  LIDA XU ,  LANLAN LI ,  ZAIFU CUI ,  CHAO WU ,  GUOCHUN CHEN ,  XIN LI ,  QINNAN CHEN ,  GONGHAN HE

IPC分类号： C04B35/524 ,  C04B35/626 ,  C04B41/00 ,  C04B41/45 ,  G01L1/00

CPC分类号： C04B35/524 ,  C04B35/6267 ,  C04B41/0036 ,  C04B41/0072 ,  C04B41/4535 ,  C04B41/4554 ,  C04B41/4572 ,  G01L1/005 ,  C04B2235/665 ,  B33Y10/00

摘要： An integrated polymer-derived ceramic (PDC) thin-film sensor produced by laser pyrolysis and additive manufacturing and a fabrication method thereof are provided. Using a metal component or an insulating material as a substrate, a PDC-doped composite insulating film layer with high density, high insulation, and high temperature resistance is formed by a layer-by-layer laser pyrolysis and additive manufacturing on the surface of the metal component, and a strain sensitive layer with excellent electrical conductivity is obtained by Weissenberg direct writing process PDC-doped filler sensitive grid on the composite insulating film layer and laser pyrolysis enhancing graphitization of PDC. In this way, the in situ integrated laser fabrication of highly insulating film layer, sensitive grid with excellent electrical conductivity, and metal substrate based on PDC materials is developed, which achieves the laser processing of “liquid-solid-function” transformation of PDC composites and allows the successful use thereof in strain sensing of metallic materials.

公开(公告)号：US20180346385A1

公开(公告)日：2018-12-06

申请号：US15575976

申请日：2016-05-19

申请人： Nuovo Pignone Tecnologie Srl

发明人： Iacopo GIOVANNETTI ,  Antonella DIMATTEO ,  Massimo GIANNOZZI ,  Francesco MASTROMATTEO ,  Pierluigi TOZZI

IPC分类号： C04B35/58 ,  C04B35/645 ,  C04B35/657

CPC分类号： C04B35/58092 ,  B32B18/00 ,  C04B35/58064 ,  C04B35/58085 ,  C04B35/6455 ,  C04B35/652 ,  C04B35/657 ,  C04B2235/3225 ,  C04B2235/3229 ,  C04B2235/3873 ,  C04B2235/3891 ,  C04B2235/6026 ,  C04B2235/665 ,  C04B2235/72 ,  C04B2235/721 ,  C04B2235/722 ,  C04B2235/723 ,  C04B2235/77 ,  C04B2235/786 ,  C04B2235/85 ,  C04B2235/96 ,  C04B2235/9684 ,  C04B2237/36 ,  C04B2237/704 ,  F01D5/282 ,  F05D2230/234

摘要： A silicide-based composite material is disclosed, comprising a silicide of Mo, B, W, Nb, Ta, Ti, Cr, Co, Y, or a combination thereof, Si3N4, and at least an oxide, as well as and a process for producing the same.

公开(公告)号：US20180148864A1

公开(公告)日：2018-05-31

申请号：US15825664

申请日：2017-11-29

申请人： FREE FORM FIBERS, LLC

发明人： Shay L. HARRISON ,  Joseph PEGNA ,  Erik G. VAALER ,  Ram K. GODUGUCHINTA ,  Kirk L. WILLIAMS ,  John L. SCHNEITER

IPC分类号： D01F11/12 ,  H01S3/067 ,  C01B35/04 ,  C01B21/076 ,  C23C16/48 ,  C01B32/914

CPC分类号： D01F11/127 ,  C01B21/0761 ,  C01B32/914 ,  C01B32/956 ,  C01B35/04 ,  C04B35/62272 ,  C04B35/62277 ,  C04B35/62281 ,  C04B35/62286 ,  C04B35/6229 ,  C04B35/62295 ,  C04B2235/40 ,  C04B2235/404 ,  C04B2235/5264 ,  C04B2235/665 ,  C04B2235/85 ,  C23C16/4418 ,  C23C16/483 ,  D01D5/20 ,  D01F1/10 ,  D01F9/08 ,  H01S3/06737

摘要： A multi-composition fiber is provided including a primary fiber material and an elemental additive material deposited on grain boundaries between adjacent crystalline domains of the primary fiber material. A method of making a multi-composition fiber is also provided, which includes providing a precursor laden environment, and promoting fiber growth using laser heating. The precursor laden environment includes a primary precursor material and an elemental precursor material.