摘要:
Sophisticated gate electrode structures for N-channel transistors and P-channel transistors are patterned on the basis of substantially the same configuration while, nevertheless, the work function adjustment may be accomplished in an early manufacturing stage. For this purpose, diffusion layer and cap layer materials are removed after incorporating the desired work function metal species into the high-k dielectric material and subsequently a common gate layer stack is deposited and subsequently patterned.
摘要:
In sophisticated semiconductor devices, the encapsulation of sensitive gate materials, such as a high-k dielectric material and a metal-containing electrode material, which are provided in an early manufacturing stage may be achieved by forming an undercut gate configuration. To this end, a wet chemical etch sequence is applied after the basic patterning of the gate layer stack, wherein at least ozone-based and hydrofluoric acid-based process steps are performed in an alternating manner, thereby achieving a substantially self-limiting removal behavior.
摘要:
Encapsulation of a gate stack comprising a high-k dielectric material may be accomplished on the basis of a silicon nitride material that is deposited in a sequence of two deposition processes, in which the first process may be performed on the basis of a moderately low process temperature, thereby passivating sensitive surfaces without unduly contaminating the same, while, in a second deposition process, a moderately high process temperature may be used to provide enhanced material characteristics and a reduced overall cycle time compared to conventional ALD or multi-layer deposition techniques.
摘要:
A method of forming a dielectric layer that may be used as a dielectric separating a gate electrode from a channel region of a field effect transistor is provided which allows a high capacitive coupling while still maintaining a low leakage current level. This is achieved by introducing a dopant, for example nitrogen, that increases the resistance of the dielectric layer by means of low energy plasma irradiation, wherein an initial layer thickness is selected to substantially avoid penetration of the dopant into the underlying material. Subsequently, dielectric material is removed by an atomic layer etch to finally obtain the required design thickness.
摘要:
Sophisticated gate electrode structures for N-channel transistors and P-channel transistors are patterned on the basis of substantially the same configuration while, nevertheless, the work function adjustment may be accomplished in an early manufacturing stage. For this purpose, diffusion layer and cap layer materials are removed after incorporating the desired work function metal species into the high-k dielectric material and subsequently a common gate layer stack is deposited and subsequently patterned.
摘要:
A method of forming oxide layers of different thickness on a substrate is described, wherein the oxide layers preferably serve as gate insulation layers of field effect transistors. The method allows to form very thin, high quality oxide layers with a reduced number of masking steps compared to the conventional processing, wherein the thickness difference can be maintained within a range of some tenths of a nanometer. The method substantially eliminates any high temperature oxidations and is also compatible with most chemical vapor deposition techniques used for gate dielectric deposition in sophisticated semiconductor devices.
摘要:
Encapsulation of a gate stack comprising a high-k dielectric material may be accomplished on the basis of a silicon nitride material that is deposited in a sequence of two deposition processes, in which the first process may be performed on the basis of a moderately low process temperature, thereby passivating sensitive surfaces without unduly contaminating the same, while, in a second deposition process, a moderately high process temperature may be used to provide enhanced material characteristics and a reduced overall cycle time compared to conventional ALD or multi-layer deposition techniques.
摘要:
A gate electrode structure may be formed on the basis of a silicon nitride cap material in combination with a very thin yet uniform silicon oxide based etch stop material, which may be formed on the basis of a chemically driven oxidation process. Due to the reduced thickness, a pronounced material erosion, for instance, during a wet chemical cleaning process after gate patterning, may be avoided, thereby not unduly affecting the further processing, for instance with respect to forming an embedded strain-inducing semiconductor alloy, while nevertheless providing the desired etch stop capabilities during removing the silicon nitride cap material.
摘要:
A thermally activated batch process is disclosed for forming thin material layers in semiconductor devices including the establishment of an overheating temperature profile prior to actually forming a material layer, for instance, by deposition, so that a gas depletion at the centre of the substrate during the deposition process be compensated for. Thus, enhanced thickness uniformity for thin material layers in the range of 1 to 50 nanometers may be obtained without additional process time or even at a reduced process time.
摘要:
For aggressively scaled field effect transistors, nitrogen is incorporated into a base oxide layer, wherein, at an initial phase of a plasma nitridation process, the nitrogen ion density is maintained at a value so that incorporation of nitrogen into the channel region is minimized. Subsequently, when the thickness of the base oxide layer has increased, due to residual oxygen in the plasma ambient, the nitrogen ion density is increased, thereby increasing the nitridation rate. Preferably, the nitrogen ion density is controlled by varying the pressure of the plasma ambient. Moreover, a system is disclosed that allows control of the nitridation rate in response to an oxide layer thickness.