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1.发明申请System and Method for Constructing Composite Building Boards Using Thermoplastic Films 有权使用热塑性薄膜构建复合建筑板的系统和方法公开(公告)号：US20110297291A1
公开(公告)日：2011-12-08
申请号：US13170272
申请日：2011-06-28
IPC分类号： B32B13/04
CPC分类号： B32B37/0053 , B28B19/0046 , B28B19/0092 , B28B23/0006 , B32B5/022 , B32B5/024 , B32B7/12 , B32B13/04 , B32B13/14 , B32B37/1207 , B32B37/14 , B32B2037/1215 , B32B2255/02 , B32B2255/26 , B32B2262/101 , B32B2307/102 , B32B2307/212 , B32B2307/3065 , B32B2307/536 , B32B2307/546 , B32B2307/554 , B32B2307/558 , B32B2307/712 , B32B2307/7145 , B32B2307/732 , B32B2419/00 , B32B2607/00 , E04C2/043 , E04C2/246 , E04C2/28
摘要： Disclosed are building board manufacturing techniques that minimize the build-up of slurry on associated forming equipment and also produce panels with enhanced physical properties. The methods involve applying a dissolvable film laminate to one or more fiber mats at the outset of the forming process. In the un-dissolved state, the film acts as a containment envelope for the gypsum slurry and any free floating glass fibers. During subsequent curing, the film is dissolved by vaporized water. In its dissolved state, the film is liquefied and coats the fibers of the underlying mat. This results in a building board with improved physical properties.
摘要翻译： 公开了建立板制造技术，其最小化相关成型设备上浆料的积聚并且还生产具有增强的物理性能的面板。 该方法包括在成形过程开始时将可溶性膜层压材料施加到一个或多个纤维垫上。 在未溶解状态下，膜用作石膏浆料和任何自由浮动玻璃纤维的包封膜。 在随后的固化过程中，薄膜通过汽化水溶解。 在其溶解状态下，膜被液化并涂覆下面的垫的纤维。 这导致具有改善的物理性质的建筑板。
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公开(公告)号：US20090087616A1
公开(公告)日：2009-04-02
申请号：US12329998
申请日：2008-12-08
申请人： Mark E. HENNIS , Christopher J. Sanders , Michael P. Fahey , Gregory L. Wascomb , Robert J. Hauber , Gerald D. Boydston
发明人： Mark E. HENNIS , Christopher J. Sanders , Michael P. Fahey , Gregory L. Wascomb , Robert J. Hauber , Gerald D. Boydston
CPC分类号： B28B3/123 , B28B19/0092 , E04C2/043 , Y10T428/24355 , Y10T428/24802 , Y10T428/24851
摘要： A coating method for gypsum board having a surface gypsum layer in which a polymer additive has been entrained including forming a gypsum board including the polymer additive entrained in a surface layer, application of a preferably acrylic primary coating, curing and drying the gypsum board, passing the gypsum board through a first roll coater wherein a second fluid coating is deposited over the primary layer of the dried, coated gypsum board in which the polymer additive has been entrained, the coating then being dried and cured, wherein the coating material of the primary coating forms a chemical bond with the polymer additive entrained in the surface layer of the gypsum board and the polymer of the primary coating forms a chemical bond with the second fluid coating. A coating material which can form copolymer bonds with the second coating is then deposited on the second coating and then dried and cured, resulting in coated gypsum board having a low surface tension surface that is essentially impermeable to water and vapor or moisture penetration.
摘要翻译： 一种具有表面石膏层的石膏板的涂布方法，其中已经夹带聚合物添加剂，其中包括形成包含夹在表面层中的聚合物添加剂的石膏板，应用优选的丙烯酸基涂层，固化和干燥石膏板，通过 所述石膏板通过第一辊涂机，其中第二流体涂层沉积在其上已经夹带聚合物添加剂的干燥，涂覆的石膏板的主层上，然后将涂层干燥和固化，其中初级 涂层与夹带在石膏板的表面层中的聚合物添加剂形成化学键，并且初级涂层的聚合物与第二流体涂层形成化学键。 然后可以将与第二涂层形成共聚物粘合的涂层材料沉积在第二涂层上，然后干燥和固化，得到具有低表面张力表面的涂层石膏板，其基本上不透水和蒸汽或湿气渗透。
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3.发明授权公开(公告)号：US07435369B2
公开(公告)日：2008-10-14
申请号：US10968680
申请日：2004-10-19
申请人： Mark E. Hennis , Michael P. Fahey , Robert J. Hauber , Matthew J Chowing , Gerald D. Boydston , Troy R. Stuart
发明人： Mark E. Hennis , Michael P. Fahey , Robert J. Hauber , Matthew J Chowing , Gerald D. Boydston , Troy R. Stuart
CPC分类号： B32B13/02 , B28B5/02 , B28B5/026 , B28B5/027 , B28B11/0845 , B28B19/0092 , B32B13/04 , B32B2260/021 , B32B2260/044 , B32B2262/00 , B32B2391/00 , B32B2419/00 , E04C2/043 , Y10T156/1062
摘要： A method of manufacture of multilayer gypsum board, and a gypsum additive delivery system, including wet gypsum board passing through a board forming station in which additives are delivered to one or more layers of a multi layered gypsum board panels, such as engineered polymers, providing a better and more water resistance surface. Preferably, the gypsum board has a first layer of a mixture of set gypsum having an outer surface and a polymeric compound or wax emulsion additive entrained therein and impregnated in a thin sheet of randomly aligned inorganic fibers to essentially encase the core gypsum within two facing layers.
摘要翻译： 一种多层石膏板的制造方法和石膏添加剂输送系统，其包括通过板成型站的湿石膏板，其中添加剂被输送到多层石膏板板（例如工程聚合物）的一层或多层，提供 更好，更耐水的表面。 优选地，石膏板具有第一层具有外表面的集合石膏和夹带在其中的聚合化合物或蜡乳液添加剂的混合物的混合物，并浸渍在随机排列的无机纤维的薄片中，以基本上将核心石膏包裹在两个面对层 。
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4.发明授权Composite building boards with thermoplastic coatings and cementitious precoated fibrous mats 有权具有热塑性涂层和水泥预涂纤维垫的复合建筑板材公开(公告)号：US09346244B2
公开(公告)日：2016-05-24
申请号：US13006691
申请日：2011-01-14
IPC分类号： B32B13/02 , B32B5/02 , B32B7/04 , B32B13/04 , B32B3/04 , B32B5/18 , B32B7/02 , B32B13/14 , B32B27/12 , B32B27/30 , C04B28/14 , E04C2/04 , C04B111/00
CPC分类号： B32B13/04 , B32B3/04 , B32B5/022 , B32B5/18 , B32B7/02 , B32B13/14 , B32B27/12 , B32B27/306 , B32B2255/02 , B32B2255/26 , B32B2255/28 , B32B2262/101 , B32B2307/536 , B32B2307/72 , B32B2419/00 , C04B28/14 , C04B2111/00405 , C04B2111/00612 , E04C2/043 , Y10T428/24992 , Y10T442/2139 , Y10T442/60 , C04B14/42 , C04B24/2623 , C04B24/2682 , C04B24/42
摘要： Disclosed is a composite building board construction. The board includes a set gypsum core and a fibrous mat that is pre-coated with a cementitious layer. A thermoplastic coating is then applied over the cementitious layer. Additives can be added to one or more of the layers to provide enhanced performance characteristics. Also discloses are various manufacturing techniques for applying a hot melt thermoplastic coating to cementitious layer.
摘要翻译： 公开了一种复合建筑板结构。 该板包括一组石膏芯和预先涂有水泥层的纤维垫。 然后将热塑性涂层施加在胶结层上。 添加剂可以添加到一个或多个层中以提供增强的性能特征。 还公开了将热熔性热塑性涂料施加到水泥层上的各种制造技术。
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公开(公告)号：US08486516B2
公开(公告)日：2013-07-16
申请号：US12480159
申请日：2009-06-08
CPC分类号： E04C2/06 , B28B19/0092 , B28B23/0006 , B29D99/0021 , B32B3/04 , B32B5/022 , B32B5/22 , B32B5/26 , B32B7/02 , B32B7/08 , B32B7/10 , B32B13/04 , B32B13/08 , B32B13/12 , B32B13/14 , B32B27/08 , B32B27/10 , B32B27/12 , B32B27/28 , B32B27/30 , B32B27/306 , B32B27/308 , B32B27/32 , B32B27/34 , B32B27/36 , B32B2250/44 , B32B2255/02 , B32B2255/26 , B32B2260/021 , B32B2260/044 , B32B2260/046 , B32B2262/101 , B32B2264/10 , B32B2307/102 , B32B2307/202 , B32B2307/304 , B32B2307/3065 , B32B2307/402 , B32B2307/414 , B32B2307/50 , B32B2307/514 , B32B2307/536 , B32B2307/54 , B32B2307/554 , B32B2307/558 , B32B2307/58 , B32B2307/5825 , B32B2307/71 , B32B2307/7265 , B32B2419/00 , B32B2607/00 , C04B24/2623 , C04B28/14 , C04B2111/00405 , C04B2111/00612 , E04C2/043 , Y10T428/24992 , Y10T428/249955 , Y10T428/31504 , Y10T428/31678 , Y10T428/31993 , Y10T442/20 , Y10T442/2926 , Y10T442/604 , C04B14/42 , C04B24/2682 , C04B24/42
摘要： Disclosed are composite building boards and associated manufacturing methods. The composite boards may include, for example, one or more slurry layers with embedded fibrous mats. An exterior plastic coating is mechanically adhered to the underlying slurry layer. The plastic layer chemically bonds and cross-links with polymer additives within the slurry layer. The result is an integrated polymer matrix with greatly improved durability and surface strength.
摘要翻译： 公开的是复合建筑板和相关的制造方法。 复合板可以包括例如具有嵌入的纤维垫的一个或多个浆料层。 外部塑料涂层机械地粘附到下面的浆料层上。 塑料层与浆料层内的聚合物添加剂化学键合和交联。 结果是具有大大提高的耐久性和表面强度的集成聚合物基体。
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公开(公告)号：US20120308795A1
公开(公告)日：2012-12-06
申请号：US13491744
申请日：2012-06-08
CPC分类号： B32B13/14 , B32B5/022 , B32B5/145 , B32B5/28 , B32B17/04 , B32B27/12 , B32B27/306 , B32B27/308 , B32B2260/021 , B32B2260/044 , B32B2260/046 , B32B2262/101 , B32B2307/102 , B32B2307/3065 , B32B2307/51 , B32B2307/542 , B32B2307/56 , B32B2307/7265 , B32B2307/73 , B32B2307/744 , C04B28/14 , C04B2111/00405 , C04B2111/00612 , C04B2111/60 , E04C2/043 , Y10T428/24992 , Y10T442/674 , C04B14/42 , C04B24/2623 , C04B24/2682 , C04B24/42
摘要： Disclosed is a flooring system consisting of a slab (or base) floor, a floor covering, and a composite underlayment extending between the slab floor and floor covering. The composite underlayment may include, for example, one or more set gypsum layers with embedded fibrous mats. An exterior plastic coating is mechanically adhered to an underlying set gypsum layer. The plastic coating chemically bonds and cross-links with polymer additives within the set gypsum core. The result is an underlayment that is a fully integrated polymer matrix with greatly improved durability and surface strength with only minimal increases in cost or weight.
摘要翻译： 公开了一种地板系统，其由在板坯地板和地板覆盖物之间延伸的板坯（或底座）地板，地板覆盖物和复合材料衬垫组成。 复合垫层可以包括例如一个或多个具有嵌入的纤维垫的集合的石膏层。 外部塑料涂层机械地粘附到底层的石膏层上。 塑料涂层与凝固石膏芯内的聚合物添加剂化学键合和交联。 结果是一种完全集成的聚合物基体，其耐用性和表面强度大大提高，成本或重量的增加很小。
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7.发明申请APPARATUS FOR TARGETED DELIVERY OF ADDITIVES TO VARYING LAYERS IN GYPSUM PANELS 有权用于将添加剂定向输送到GYPSUM面板中的变化层的装置公开(公告)号：US20090025880A1
公开(公告)日：2009-01-29
申请号：US12238284
申请日：2008-09-25
申请人： Mark E. HENNIS , Michael P. FAHEY , Robert J. HAUBER , Matthew J. CHOWNING , Gerald D. BOYDSTON , Troy R. STUART
发明人： Mark E. HENNIS , Michael P. FAHEY , Robert J. HAUBER , Matthew J. CHOWNING , Gerald D. BOYDSTON , Troy R. STUART
IPC分类号： B28B19/00
CPC分类号： B32B13/02 , B28B5/02 , B28B5/026 , B28B5/027 , B28B11/0845 , B28B19/0092 , B32B13/04 , B32B2260/021 , B32B2260/044 , B32B2262/00 , B32B2391/00 , B32B2419/00 , E04C2/043 , Y10T156/1062
摘要： A multilayer gypsum board forming device, and a gypsum additive delivery system in which additives are delivered to one or more layers of a multi layered gypsum board panels, including engineered polymers, includes at least one additive assembly connected in-line with a first gypsum delivery receptacle for providing an additive fluid feed into the stream of a first gypsum slurry being transported through said first gypsum delivery receptacle for homogenously adding an additive to the first gypsum slurry, and a second gypsum delivery receptacle transporting a second gypsum slurry, in fluid communication with the mixer providing the first gypsum slurry, having a different set of characteristics from those of the first gypsum slurry. At least one outer surface including a polymeric compound or wax emulsion additive entrained therein essentially encases the core gypsum within two facing layers.
摘要翻译： 多层石膏板形成装置和石膏添加剂输送系统，其中添加剂被输送到包括工程聚合物的多层石膏板板的一层或多层，包括至少一个与第一石膏输送 容器，用于将第一石膏浆料中的添加剂流体进料输送到所述第一石膏输送容器中，以将均匀地添加到第一石膏浆料中的添加剂和第二石膏输送容器输送第二石膏浆料，该第二石膏浆料与第二石膏浆料流体连通 提供第一石膏浆料的混合器，其具有与第一石膏浆料不同的特性集合。 包含其中夹带的聚合物或蜡乳液添加剂的至少一个外表面基本上将核心石膏包裹在两个相对的层内。
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公开(公告)号：US20130327461A1
公开(公告)日：2013-12-12
申请号：US13491746
申请日：2012-06-08
CPC分类号： C04B20/1033 , B28B19/0092 , B28B23/0006 , B29B15/122 , B32B5/022 , B32B5/024 , B32B5/08 , B32B5/26 , B32B2255/02 , B32B2255/26 , B32B2262/10 , B32B2262/105 , B32B2262/14 , B32B2307/304 , B32B2307/3065 , B32B2307/41 , B32B2307/414 , B32B2307/554 , B32B2307/71 , B32B2307/724 , B32B2307/726 , B32B2419/00 , C04B26/04 , C04B28/14 , C04B2111/00629 , D04H3/12 , D04H3/147 , C04B20/0068 , C04B14/38 , C04B20/1051
摘要： Disclosed is a system and method for constructing fibrous mats. In accordance with the disclosure, continuous lengths of filament are pre-coated with a liquefied thermoplastic. The pre-coated filaments are then laid down upon a belt to forum a fibrous mat. The filaments can be laid down in continuous lengths or they can be chopped into discontinuous lengths. The filaments are heated after they have been laid down in order to re-liquefy the thermoplastic and facilitate bonding between intersecting fibers. The disclosure further relates to a system and method for incorporating constructed fibrous mats into a composite building board.
摘要翻译： 公开了一种用于构造纤维垫的系统和方法。 根据本公开，连续长度的长丝被预先涂覆有液化的热塑性塑料。 然后将预涂的长丝放置在带上以对纤维垫进行论坛。 长丝可以以连续的长度铺设，或者它们可以切成不连续的长度。 长丝在放置之后被加热以便重新液化热塑性物质并促进相交纤维之间的粘合。 本发明还涉及一种用于将构造的纤维垫结合到复合建筑板中的系统和方法。
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9.发明申请公开(公告)号：US20110297310A1
公开(公告)日：2011-12-08
申请号：US12794959
申请日：2010-06-07
CPC分类号： B32B5/022 , B28B19/0092 , B28B23/0006 , B32B37/24 , B32B38/10 , B32B2305/28 , B32B2315/085 , B32B2315/18 , Y10T156/10 , Y10T156/1052 , Y10T156/1056 , Y10T156/1057 , Y10T156/1062 , Y10T156/1084
摘要： Disclosed are building board manufacturing techniques that minimize the build-up of slurry on associated forming equipment and also produce panels with enhanced physical properties. The methods involve applying a dissolvable film laminate to one or more fiber mats at the outset of the forming process. In the un-dissolved state, the film acts as a containment envelope for the gypsum slurry and any free floating glass fibers. During subsequent curing, the film is dissolved by vaporized water. In its dissolved state, the film is liquefied and coats the fibers of the underlying mat. This results in a building board with improved physical properties.
摘要翻译： 公开了建立板制造技术，其最小化相关成型设备上浆料的积聚并且还生产具有增强的物理性能的面板。 该方法包括在成形过程开始时将可溶性膜层压材料施加到一个或多个纤维垫上。 在未溶解状态下，膜用作石膏浆料和任何自由浮动玻璃纤维的包封膜。 在随后的固化过程中，薄膜通过汽化水溶解。 在其溶解状态下，膜被液化并涂覆下面的垫的纤维。 这导致具有改善的物理性质的建筑板。
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10.发明授权Apparatus for targeted delivery of additives to varying layers in gypsum panels 有权用于将添加剂靶向递送到石膏板中的不同层的装置公开(公告)号：US07811413B2
公开(公告)日：2010-10-12
申请号：US12238284
申请日：2008-09-25
申请人： Mark E. Hennis , Michael P. Fahey , Robert J. Hauber , Matthew J Chowing , Gerald D. Boydston , Troy R. Stuart
发明人： Mark E. Hennis , Michael P. Fahey , Robert J. Hauber , Matthew J Chowing , Gerald D. Boydston , Troy R. Stuart
IPC分类号： B28B19/00
CPC分类号： B32B13/02 , B28B5/02 , B28B5/026 , B28B5/027 , B28B11/0845 , B28B19/0092 , B32B13/04 , B32B2260/021 , B32B2260/044 , B32B2262/00 , B32B2391/00 , B32B2419/00 , E04C2/043 , Y10T156/1062
摘要： A multilayer gypsum board forming device, and a gypsum additive delivery system in which additives are delivered to one or more layers of a multi layered gypsum board panels, including engineered polymers, includes at least one additive assembly connected in-line with a first gypsum delivery receptacle for providing an additive fluid feed into the stream of a first gypsum slurry being transported through said first gypsum delivery receptacle for homogenously adding an additive to the first gypsum slurry, and a second gypsum delivery receptacle transporting a second gypsum slurry, in fluid communication with the mixer providing the first gypsum slurry, having a different set of characteristics from those of the first gypsum slurry. At least one outer surface including a polymeric compound or wax emulsion additive entrained therein essentially encases the core gypsum within two facing layers.
摘要翻译： 多层石膏板形成装置和石膏添加剂输送系统，其中添加剂被输送到包括工程聚合物的多层石膏板板的一层或多层，包括至少一个与第一石膏输送 容器，用于将第一石膏浆料中的添加剂流体进料输送通过所述第一石膏输送容器，以均匀地向第一石膏浆料中添加添加剂;以及第二石膏输送容器，其输送第二石膏浆料，其与 提供第一石膏浆料的混合器，其具有与第一石膏浆料不同的特性集合。 包含其中夹带的聚合物或蜡乳液添加剂的至少一个外表面基本上将核心石膏包裹在两个相对的层内。
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