公开(公告)号：US20060163319A1

公开(公告)日：2006-07-27

申请号：US10526296

申请日：2003-09-03

申请人： Kenneth Ervin ,  Haydn Wadley

发明人： Kenneth Ervin ,  Haydn Wadley

IPC分类号： A47J36/02

CPC分类号： B23K20/02 ,  A47J36/02 ,  B23K2101/02 ,  B23K2101/045 ,  B23K2103/14 ,  B32B3/12 ,  Y10T428/24149

摘要： An embodiment provides a method of constructing a cellular structure having nodes therein comprising: providing at least one truss layer comprised of at least one truss unit, at least one of the truss units being comprised of truss members; providing at least one panel in mechanical communication with the at least one truss unit of the at least one truss layer, the mechanical communication defines contact regions wherein the at least one truss unit is coupled to the at least one panel; the nodes being defined as intersections existing among any of the truss members and the nodes also being defined by the contact regions; providing at least one node pin, the at least one node pin spanning between two desired the nodes; and diffusion bonding at least one of the truss layer to the at least one panel. The bonding includes: applying heat, and applying force that results in the truss layer and the panel that are being bonded to be pressed together, the node pins provide support for the structure so as to concentrate or transmit the applied force onto the contact regions.

摘要翻译： 实施例提供了一种构造其节点的蜂窝结构的方法，其中包括：提供由至少一个桁架单元组成的至少一个桁架层，所述桁架单元中的至少一个由桁架构件构成; 提供与所述至少一个桁架层的所述至少一个桁架单元机械连通的至少一个面板，所述机械连接限定了所述至少一个桁架单元联接到所述至少一个面板的接触区域; 节点被定义为存在于任何桁架构件和节点之间的交叉点也由接触区域限定; 提供至少一个节点引脚，所述至少一个节点引脚跨越两个所需的节点; 以及将所述桁架层中的至少一个扩散到所述至少一个面板。 接合包括：施加热量并施加导致桁架层和正在接合的面板被压在一起的力，节点针为结构提供支撑，以将施加的力集中或传递到接触区域上。

公开(公告)号：US20050202206A1

公开(公告)日：2005-09-15

申请号：US10515572

申请日：2003-05-29

申请人： Haydn Wadley ,  Douglas Queheillalt

发明人： Haydn Wadley ,  Douglas Queheillalt

IPC分类号： B32B3/12 ,  E04C2/34

CPC分类号： E04C2/3405 ,  E04C2002/3488 ,  Y10T428/24149 ,  Y10T428/24165 ,  Y10T428/249969 ,  Y10T428/24997

摘要： A lightweight periodic cellular structure has a stacked array of hollow or solid structural elements that are bonded at their contact points in order to form a stacked lattice structure. Further arrays may be stacked onto the stacked lattice structure in order to form a periodic cellular structure of varying thickness and depth. Also, structural panels may be added to parallel exterior edges of the stacked lattice structure to form a structural panel. Further, the hollow structural elements are provided with wicking elements along their interior walls to facilitate heat transfer through the periodic cellular structure. Liquid may also be introduced into the hollow structural elements to further facilitate heat transfer through the periodic cellular structure. Also, the cellular structure may be utilized as light weight current collectors, such as electrodes, anodes, and cathodes. The related method of manufacturing the periodic cellular structure can accommodate a variety of cross-sectional shapes, introduce a variety of stacking offset angles to vary the lattice shape and resultant mechanical characteristics of the periodic cellular structure; and allow for the bending of the array of hollow or solid structural elements into an array of hollow pyramidal truss elements that can be used to form a stacked pyramidal.

摘要翻译： 轻质的周期性细胞结构具有中空或实心结构元件的堆叠阵列，其在其接触点处结合以形成堆叠的格子结构。 可以将其它阵列堆叠到堆叠的晶格结构上，以便形成不同厚度和深度的周期性细胞结构。 此外，结构板可以被添加到堆叠的格子结构的平行外边缘以形成结构面板。 此外，中空结构元件沿着它们的内壁设置有芯吸元件，以促进通过周期性细胞结构的热传递。 也可以将液体引入中空结构元件中以进一步促进通过周期性细胞结构的热传递。 此外，细胞结构可以用作轻量级集流器，例如电极，阳极和阴极。 制造周期性细胞结构的相关方法可以适应各种横截面形状，引入各种堆叠偏移角以改变周期性细胞结构的晶格形状和合成的机械特性; 并且允许中空或固体结构元件的阵列弯曲成可用于形成堆叠金字塔形的中空锥形桁架元件的阵列。

公开(公告)号：US20050158573A1

公开(公告)日：2005-07-21

申请号：US10516052

申请日：2003-05-30

申请人： Dana Elzey ,  Haydn Wadley

发明人： Dana Elzey ,  Haydn Wadley

IPC分类号： C22F1/00 ,  E04C2/34 ,  F03G7/06 ,  F16F1/02 ,  F16F7/12 ,  B32B3/12

CPC分类号： F16F7/121 ,  C22F1/006 ,  E04C2/3405 ,  E04C2002/3488 ,  F03G7/065 ,  F05C2251/042 ,  F05C2251/08 ,  F05C2253/02 ,  F05C2253/04 ,  F05C2253/14 ,  F05C2253/16 ,  F16F1/021 ,  F16F2224/0258 ,  Y10T428/1234 ,  Y10T428/12347 ,  Y10T428/12375 ,  Y10T428/1241 ,  Y10T428/12417 ,  Y10T428/24669

摘要： Multifunctional cellular metals (or other materials) for structural applications that are capable of recovering their original (undeformed) shape and thickness after impact or crushing (i.e., self-healing). Alternatively, they may normally be stored or used in their compressed (i.e., crushed) state and deployed when needed to act as energy absorbing structure or packaging (i.e., deployable energy absorber). Additionally, the multifunctional structures may act as an actuator, capable of providing localized or distributed force and displacement, and related methods of using and manufacturing the same. These active cellular metals (or other materials) are composites consisting of conventional metal/alloy truss structures (or other material structures) in combination with shape memory metal/alloy components (or other material components) and offer high specific strength and stiffness, but which are also deployable energy absorbers or self-healing smart structures.

摘要翻译： 用于结构应用的多功能多孔金属（或其他材料）能够在冲击或破碎（即自愈）之后恢复原始（未变形）的形状和厚度。 或者，它们通常可以在其压缩（即压碎）状态下储存或使用，并且当需要用作能量吸收结构或包装（即可展开的能量吸收器）时展开）。 此外，多功能结构可以用作能够提供局部或分布的力和位移的致动器，以及使用和制造相同方法。 这些活性多孔金属（或其他材料）是由常规金属/合金桁架结构（或其他材料结构）与形状记忆金属/合金组分（或其他材料组分）组合的复合材料，并提供高比强度和刚度，但是哪些 也是可部署的能量吸收器或自愈智能结构。

公开(公告)号：US20050000444A1

公开(公告)日：2005-01-06

申请号：US10489090

申请日：2002-09-10

申请人： Derek Hass ,  Haydn Wadley ,  Kumar Dharmasena ,  Yosef Marciano

发明人： Derek Hass ,  Haydn Wadley ,  Kumar Dharmasena ,  Yosef Marciano

IPC分类号： C23C14/00 ,  C23C14/02 ,  C23C14/30 ,  C23C14/32 ,  C23C14/54 ,  C23C28/00 ,  C23C16/00

CPC分类号： C23C14/228 ,  C23C14/0021 ,  C23C14/02 ,  C23C14/30 ,  C23C14/32 ,  C23C14/548 ,  C23C28/321 ,  C23C28/3215 ,  C23C28/345 ,  C23C28/3455

摘要： A directed vapor deposition (DVD) method and system for applying at least one bond coating on at least one substrate for thermal barrier coating systems. To overcome the limitations incurred by conventional methods, the DVD system uses an electron beam directed vapor deposition (DVD) technique to evaporate and deposit compositionally and morphologically controlled bond coats at high rate. The present DVD system uses the combination of an electron beam and a combined inert gas/reactive gas carrier jet of controlled composition to create engineering films. In this system, the vaporized material can be entrained in the carrier gas jet and deposited onto the substrate at a high rate and with high materials utilization efficiency. The velocity and flux of the gas atoms entering the chamber, the nozzle parameters, and the operating chamber pressure can all be significantly varied, facilitating wide processing condition variation and allowing for improved control over the properties of the deposited layer.

摘要翻译： 一种用于在至少一个用于热障涂层系统的基底上施加至少一个粘结涂层的定向气相沉积（DVD）方法和系统。 为了克服常规方法引起的限制，DVD系统使用电子束定向气相沉积（DVD）技术以高速蒸发和沉积组成和形态控制的粘合涂层。 本DVD系统使用电子束和受控组合物的组合的惰性气体/反应气体载体喷射器的组合来产生工程薄膜。 在该系统中，蒸发的材料可以夹带在载气流中并以高速率和高的材料利用效率沉积到基底上。 进入腔室的气体原子的速度和通量，喷嘴参数和操作室压力都可以显着变化，有助于宽的加工条件变化，并允许改进对沉积层的性能的控制。

公开(公告)号：US20060062912A1

公开(公告)日：2006-03-23

申请号：US10535364

申请日：2003-11-21

申请人： David Wortman ,  Haydn Wadley

发明人： David Wortman ,  Haydn Wadley

IPC分类号： C23C16/00

CPC分类号： C23C14/228 ,  C23C14/0635 ,  C23C14/0641 ,  C23C14/083 ,  C23C14/16 ,  C23C14/32 ,  C23C28/321 ,  C23C28/3215 ,  C23C28/322 ,  C23C28/34 ,  C23C28/341 ,  C23C28/345 ,  C23C28/3455 ,  Y02T50/67 ,  Y02T50/6765

摘要： Method and Apparatus for efficiently applying a bond coat and related coating systems to a surface that can survive the thermal gradient that is encountered in very high temperature, high heat flux environments such as a rocket engine. An apparatus for efficiently applying coating systems using a vapor or cluster deposition technique such as a directed vapor deposition (DVD) approach, and more particularly providing a thermal barrier coating (TBC) system applications with very high temperature utility in cither oxidizing or non-oxidizing conditions.

摘要翻译： 用于将粘合涂层和相关涂层系统有效地施加到能够经受在非常高温，高热通量环境例如火箭发动机中遇到的热梯度的表面的方法和装置。 一种用于使用诸如定向气相沉积（DVD）方法的蒸气或簇沉积技术来有效地涂覆涂布体系的装置，更具体地提供具有非常高的温度效用的氧化或非氧化性的热障涂层（TBC）系统应用 条件。

公开(公告)号：US20080006353A1

公开(公告)日：2008-01-10

申请号：US11857856

申请日：2007-09-19

申请人： Dana Elzey ,  Haydn Wadley

发明人： Dana Elzey ,  Haydn Wadley

IPC分类号： C22C33/00

CPC分类号： F16F7/121 ,  C22F1/006 ,  E04C2/3405 ,  E04C2002/3488 ,  F03G7/065 ,  F05C2251/042 ,  F05C2251/08 ,  F05C2253/02 ,  F05C2253/04 ,  F05C2253/14 ,  F05C2253/16 ,  F16F1/021 ,  F16F2224/0258 ,  Y10T428/1234 ,  Y10T428/12347 ,  Y10T428/12375 ,  Y10T428/1241 ,  Y10T428/12417 ,  Y10T428/24669

摘要： A lightweight periodic cellular structure has a stacked array of hollow or solid structural elements that are bonded at their contact points in order to form a stacked lattice structure. Further arrays may be stacked onto the stacked lattice structure in order to form a periodic cellular structure of varying thickness and depth. Also, structural panels may be added to parallel exterior edges of the stacked lattice structure to form a structural panel. Further, the hollow structural elements are provided with wicking elements along their interior walls to facilitate heat transfer through the periodic cellular structure. Liquid may also be introduced into the hollow structural elements to further facilitate heat transfer through the periodic cellular structure. Also, the cellular structure may be utilized as light weight current collectors, such as electrodes, anodes, and cathodes. The related method of manufacturing the periodic cellular structure can accommodate a variety of cross-sectional shapes, introduce a variety of stacking offset angles to vary the lattice shape and resultant mechanical characteristics of the periodic cellular structure; and allow for the bending of the array of hollow or solid structural elements into an array of hollow pyramidal truss elements that can be used to form a stacked pyramidal.

摘要翻译： 轻质的周期性细胞结构具有中空或实心结构元件的堆叠阵列，其在其接触点处结合以形成堆叠的格子结构。 可以将其它阵列堆叠到堆叠的晶格结构上，以便形成不同厚度和深度的周期性细胞结构。 此外，结构板可以被添加到堆叠的格子结构的平行外边缘以形成结构面板。 此外，中空结构元件沿着它们的内壁设置有芯吸元件，以促进通过周期性细胞结构的热传递。 也可以将液体引入中空结构元件中以进一步促进通过周期性细胞结构的热传递。 此外，细胞结构可以用作轻量级集流器，例如电极，阳极和阴极。 制造周期性细胞结构的相关方法可以适应各种横截面形状，引入各种堆叠偏移角以改变周期性细胞结构的晶格形状和合成的机械特性; 并且允许中空或固体结构元件的阵列弯曲成可用于形成堆叠金字塔形的中空锥形桁架元件的阵列。

公开(公告)号：US20060080835A1

公开(公告)日：2006-04-20

申请号：US10545042

申请日：2004-02-17

申请人： Gregory Kooistra ,  Haydn Wadley

发明人： Gregory Kooistra ,  Haydn Wadley

IPC分类号： B23P11/00

CPC分类号： E04C2/3405 ,  B21D31/043 ,  B21D47/00 ,  B29D24/002 ,  B32B3/12 ,  B32B3/266 ,  B32B3/28 ,  B32B5/22 ,  B32B7/08 ,  B32B9/005 ,  B32B9/04 ,  B32B9/047 ,  B32B15/04 ,  B32B15/14 ,  B32B27/06 ,  B32B27/12 ,  B32B2307/546 ,  B32B2307/726 ,  B32B2419/00 ,  B32B2605/00 ,  E04C2002/3488 ,  Y10T29/49632 ,  Y10T29/49908 ,  Y10T29/49915 ,  Y10T29/49924

摘要： A method for manufacturing multilayered truss cores, which solves, among other things, key issues of bonding monolayered truss cores to one another. A multilayered truss core may be created from a single planar perform of an appropriate geometric pattern. Once the desired preform is manufactured it is then deformed into a three-dimensional (3D) truss network. This approach bypasses the need to stack and join monolayer truss cores, eliminating the additional tooling, lay-up, and interlayer bonding process steps. These multilayered cores may then be attached to facesheets or the like to form multilayered truss core panels or other multifunctional structures.

摘要翻译： 一种用于制造多层桁架芯的方法，其特别地解决了将单层桁架芯彼此粘合的关键问题。 可以从适当几何图案的单个平面执行形成多层桁架芯。 一旦制造所需的预制件，然后将其变形为三维（3D）桁架网络。 这种方法绕过了堆叠和连接单层桁架芯的需要，消除了额外的工具，铺设和层间粘结工艺步骤。 然后可以将这些多层芯连接到面板等上以形成多层桁架芯板或其他多功能结构。

公开(公告)号：US20050287296A1

公开(公告)日：2005-12-29

申请号：US10522076

申请日：2003-07-24

申请人： Haydn Wadley ,  David Wortman

发明人： Haydn Wadley ,  David Wortman

IPC分类号： C23C14/06 ,  C23C14/30 ,  C23C14/32 ,  C23C14/54 ,  C23C16/00 ,  C23C28/00

CPC分类号： C23C14/228 ,  C23C14/0688 ,  C23C14/30 ,  C23C14/32 ,  C23C14/548 ,  C23C28/324 ,  C23C28/345 ,  C23C28/3455 ,  F05B2230/90 ,  F05C2253/12 ,  H01J2237/3137

摘要： A directed vapor deposition (DVD) method and system for applying at least one bond coating on at least one substrate for thermal barrier coating systems. The method and system provides for alloy strengthening in high temperature metallic alloys that can be melt or solid state processed to materials that one applies by vapor deposition. The creep strengthened coating contains nanoscopic particles of oxides, nitrides, borides, carbides, and other materials which are formed by reactive codeposition. An approach for reactive codeposition is plasma assisted directed vapor deposition. Accordingly, the resultant structure may be utilized for, but not limited thereto, high temperature coatings, e.g. for protecting rocket or power turbines, or diesel engine components. The resultant structure is has a greatly extended lifetime attributed in part to the elimination of coating spallation by the “rumpling” mechanism.

摘要翻译： 一种用于在至少一个用于热障涂层系统的基底上施加至少一个粘结涂层的定向气相沉积（DVD）方法和系统。 该方法和系统提供在高温金属合金中的合金强化，其可以被熔融或固态加工成通过气相沉积应用的材料。 蠕变强化涂层含有通过反应性共沉积形成的氧化物，氮化物，硼化物，碳化物和其它材料的纳米级颗粒。 反应性共沉积的方法是等离子体辅助定向气相沉积。 因此，所得结构可用于但不限于高温涂层，例如高温涂层。 用于保护火箭或动力涡轮机或柴油发动机部件。 所得到的结构具有大大延长的使用寿命，其部分原因在于通过“皱巴巴”机制消除了涂层剥落。

公开(公告)号：US20050266163A1

公开(公告)日：2005-12-01

申请号：US10533993

申请日：2003-11-12

申请人： David Wortman ,  Haydn Wadley

发明人： David Wortman ,  Haydn Wadley

IPC分类号： B44C1/22 ,  C23C4/02 ,  C23C14/04 ,  C23C14/06 ,  C23C14/20 ,  C23C14/22 ,  C23C14/32 ,  C23C14/50 ,  C23C16/00 ,  C23C28/00 ,  F01D5/28 ,  F02K9/62 ,  F02K9/97

CPC分类号： C23C4/02 ,  C23C14/042 ,  C23C14/06 ,  C23C14/20 ,  C23C14/22 ,  C23C14/228 ,  C23C14/32 ,  C23C14/505 ,  C23C28/321 ,  C23C28/34 ,  C23C28/345 ,  F01D5/288 ,  F02K9/62 ,  F02K9/974

摘要： Method and Apparatus for efficiently applying coating systems to a surface that can survive the thermal gradient that is encountered in high temperature, high heat flux environments such as a rocket engine or like using vapor or cluster deposition process such as a directed vapor deposition (DVD) approach. Method and Apparatus provides electron or other energetic beam technique to evaporate and deposit compositionally and morphologically controlled bond coats at high rate while providing a highly strain tolerant thermal barrier coating that has an improved porosity morphology between columnar grains.

摘要翻译： 用于将涂料体系有效地施加到表面上的方法和装置，所述表面能够经受使用诸如定向气相沉积（DVD）的蒸气或簇沉积工艺在高温，高热通量环境例如火箭发动机等中遇到的热梯度， 方法 方法和装置提供电子或其他能量束技术以高速蒸发和沉积组成和形态控制的粘合涂层，同时提供具有改善柱状晶粒之间的孔隙度形态的高应变耐受性热障涂层。

公开(公告)号：US20050255242A1

公开(公告)日：2005-11-17

申请号：US10512161

申请日：2003-04-25

申请人： Derek Hass ,  Douglas Queheillalt ,  Haydn Wadley

发明人： Derek Hass ,  Douglas Queheillalt ,  Haydn Wadley

IPC分类号： C23C14/04 ,  C23C14/30 ,  C23C14/54 ,  C23C16/00

CPC分类号： C23C14/228 ,  C23C14/04 ,  C23C14/046 ,  C23C14/30 ,  C23C14/542

摘要： A direct vapor deposition (DVD) apparatus and method is taught, that provides a carrier gas flow entraining vapor atoms for the coating of regions on a substrate that are not in line-of-sight. The degree of non line-of-sight (NLOS) coating, hence thickness uniformity around the substrate is a sensitive function of the flow conditions. For a fixed background pressure in the region of deposition, an increase in the uniformity of the coating thickness is accomplished as the flow velocity is reduced. This improvement in uniformity is a result of an increase in the fraction of vapor atoms which deposit in NLOS positions on the substrate such as backside (21) of fiber (65) as indicated by vapor streamlines (51). Vapor impact width (VIW) is the width of the vapor flux impacting on some area of the fiber. Front side coating (FSC) width is the vapor width of atoms impacting on the substrate frontside (22).

摘要翻译： 直接气相沉积（DVD）装置和方法被教导，其提供载气气流夹带蒸气原子用于涂覆不在视线中的基底上的区域。 非视距（NLOS）涂层的程度，因此衬底周围的厚度均匀度是流动条件的敏感函数。 对于沉积区域中的固定背景压力，随着流速的降低，可以实现涂层厚度的均匀性的增加。 这种均匀性的改善是由如蒸气流线（51）所示的在诸如纤维（65）的背面（21）的基底上的NLOS位置沉积的蒸汽原子的分数增加的结果。 蒸气冲击宽度（VIW）是影响纤维某些区域的蒸气通量的宽度。 正面涂层（FSC）宽度是影响衬底前沿的原子的蒸汽宽度（22）。