3D FABRIC AND A METHOD AND APPARATUS FOR PRODUCING SUCH A 3D FABRIC
    1.
    发明申请
    3D FABRIC AND A METHOD AND APPARATUS FOR PRODUCING SUCH A 3D FABRIC 审中-公开
    3D面料和用于生产这种3D织物的方法和装置

    公开(公告)号:US20150111457A1

    公开(公告)日:2015-04-23

    申请号:US14387351

    申请日:2012-03-23

    申请人: Nandan Khokar

    发明人: Nandan Khokar

    IPC分类号: D04H3/05 D04H3/08

    CPC分类号: D04H3/05 D04H3/08 Y10T442/643

    摘要: A method and device are disclosed for producing 3D fabrics including yarns/tows that remain in pre-tensioned condition. Further, the method and device produce 3D fabrics with features that increase the mechanical performance of produced materials which are highly suited for composite materials and impact injury mitigation applications. The method and device also provide a simple, quick and compact arrangement to produce economically both uniaxial and multiaxial types of 3D fabrics with specific dimensions and shapes in ‘middle-outwards’ manner to reduce production time by half by arranging the set of axial yarns in zigzag fashion between oppositely facing supports. The method and device aid automated production of 3D fabrics and their direct packaging to eliminate contamination of produced 3D fabrics. A 3D fabric produced in this way is also disclosed. The 3D fabric includes yarns/tows that remain in pre-tensioned condition.

    摘要翻译: 公开了用于生产包括保持在预张紧状态的纱线/丝束的3D织物的方法和装置。 此外,该方法和装置产生具有增加高度适用于复合材料和冲击伤害减轻应用的生产材料的机械性能的特征的3D织物。 该方法和装置还提供简单,快速和紧凑的布置,以经济地生产具有特定尺寸和形状的“中间向外”的单轴和多轴类型的3D织物,以通过将一组轴向纱线布置在一起来将生产时间缩短一半 之间的曲折时尚相对面向支撑。 该方法和装置帮助3D织物的自动化生产及其直接包装,以消除生产的3D织物的污染。 也公开了以这种方式生产的3D织物。 3D织物包括保持在预张紧状态的纱线/丝束。

    Method and means for textile manufacture
    2.
    发明授权
    Method and means for textile manufacture 有权
    纺织品制造方法和手段

    公开(公告)号:US06889720B2

    公开(公告)日:2005-05-10

    申请号:US10220811

    申请日:2001-03-06

    申请人: Nandan Khokar

    发明人: Nandan Khokar

    CPC分类号: D03D41/004 D03J5/00

    摘要: A method and device involve simultaneously inserting weft/binding yarns and beating them up, in textile manufacturing processes like 3D-weaving and uniaxial noobing. A yarn carrier is equipped with a beating-up reed dent. In the carrier, which includes a cartridge-like yarn supplying device, the yarn is arranged around two axes of rotation and it is enclosed in a case. It is particularly suitable for 3D textile-forming processes like 3D-weaving and uniaxial noobing because of its relatively low-height but high-width and hence the possibility of carrying relatively large amount of yarn. The yarn is contained on a flanged belt that can be driven either from within or from the outside. Such a cartridge-like yarn supplier is equipped with tips that are offset or displaced oppositely about the central axis. Such a displaced arrangement of the tips directs the carriers to lay yarn in two different paths, relative to a layer of warp/axial yarns, while traversing back and forth in the same linear path. Through such a method the 3D-weaving and uniaxial noobing processes can be made efficient.

    摘要翻译: 一种方法和装置包括在诸如3D编织和单轴织造的纺织品制造过程中同时插入纬纱/装订纱线并将其打浆。 纱线架配备有打浆簧片。 在包括筒状纱线供给装置的托架中,纱线围绕两个旋转轴线布置,并且被包围在壳体中。 它特别适用于3D织造和单轴织造等3D纺织成型工艺,因为它具有相对较低的高度但高的宽度,因此可能承载较大量的纱线。 纱线被包含在可以从外部驱动或从外部驱动的带凸缘的带子上。 这样的筒状纱线供应器配备有与中心轴相反地偏移或位移的尖端。 这种尖端的移位布置引导载体在相同的线性路径中来回移动的同时相对于经向/轴向纱线层在两个不同的路径上铺设纱线。 通过这种方法,可以使3D编织和单轴织造工艺有效。

    METHOD AND MEANS FOR MEASURED CONTROL OF TAPE-LIKE WARPS FOR SHEDDING AND TAKING-UP OPERATIONS
    3.
    发明申请
    METHOD AND MEANS FOR MEASURED CONTROL OF TAPE-LIKE WARPS FOR SHEDDING AND TAKING-UP OPERATIONS 有权
    用于测量和控制带状摇摆的方法和手段,用于拆卸和升降操作

    公开(公告)号:US20140000749A1

    公开(公告)日:2014-01-02

    申请号:US13879658

    申请日:2011-10-19

    申请人: Nandan Khokar

    发明人: Nandan Khokar

    IPC分类号: D03D49/06 D03D49/14 D03D47/34

    摘要: A method and means are disclosed for measured control of tape-like warps for shedding and taking-up operations when producing woven materials comprising tape-like warps and wefts. According to this invention, a displaceable contact surface of the warp control device is located between the warp supply source and the shedding device. The warp control device comprises a displaceable member for providing contact surface to displace at least some of the tape-like warps for releasing them in a measured way for shed forming and taking-up operations. Further, the contact surfaces are retracted for enabling shed closing and measured taking-up.

    摘要翻译: 公开了一种方法和装置,用于当生产包括带状经纱和纬纱的织造材料时,用于测量控制带状经纱以用于脱落和卷取操作。 根据本发明,翘曲控制装置的位移接触表面位于经纱供应源和脱落装置之间。 翘曲控制装置包括可移动构件,用于提供接触表面以移位至少一些带状经线,以便以测量的方式释放它们以用于脱落形成和卷绕操作。 此外,接触表面缩回以使得能够进行关闭和测量吸收。

    3D fabric and a method and apparatus for producing such a 3D fabric

    公开(公告)号:US09797076B2

    公开(公告)日:2017-10-24

    申请号:US14387351

    申请日:2012-03-23

    申请人: Nandan Khokar

    发明人: Nandan Khokar

    IPC分类号: D04H3/05 D04H3/08

    CPC分类号: D04H3/05 D04H3/08 Y10T442/643

    摘要: A method and device are disclosed for producing 3D fabrics including yarns/tows that remain in pre-tensioned condition. Further, the method and device produce 3D fabrics with features that increase the mechanical performance of produced materials which are highly suited for composite materials and impact injury mitigation applications. The method and device also provide a simple, quick and compact arrangement to produce economically both uniaxial and multiaxial types of 3D fabrics with specific dimensions and shapes in ‘middle-outwards’ manner to reduce production time by half by arranging the set of axial yarns in zigzag fashion between oppositely facing supports. The method and device aid automated production of 3D fabrics and their direct packaging to eliminate contamination of produced 3D fabrics. A 3D fabric produced in this way is also disclosed. The 3D fabric includes yarns/tows that remain in pre-tensioned condition.

    Woven material comprising tape-like warp and weft, and an apparatus and method for weaving thereof
    5.
    发明授权
    Woven material comprising tape-like warp and weft, and an apparatus and method for weaving thereof 有权
    包括带状经纱和纬纱的编织材料及其编织装置和方法

    公开(公告)号:US08129294B2

    公开(公告)日:2012-03-06

    申请号:US11795375

    申请日:2006-01-17

    申请人: Nandan Khokar

    发明人: Nandan Khokar

    IPC分类号: D03D15/00 D03D13/00

    摘要: Novel woven materials, producible by a new weaving method, are described that comprise single or doubled warps and wefts in the form of tapes that are preferably partially stabilized type of fibrous tape. These fibres are caused to occur in a non-linear arrangement during the weaving process. The non-linear fibres can be subsequently straightened by pulling the tape longitudinally. The doubled warps and wefts comprise disconnected tapes. Such separateness of constituent tapes of doubled warp and weft tapes enables them to be slid/slipped relative to each other by pulling longitudinally and laterally without causing any alteration in the woven structure. These novel fabrics solve the problem of uneven fibre distribution and orientation arising from crumples/wrinkles due to compression and stretches due to extension, at the inner and outer sides respectively, when tape-woven fabrics are curved into shapes. Further, by using doubled warps and wefts fabrics with relatively flat/planar sections and thicker/raised wide rib sections can be also created that resemble a bit like a profiled material in its cross-section. Other fabrics like those comprising slant/oblique weft tapes, shaped warp and weft tapes, formed shape within its body are also producible.

    摘要翻译: 描述了可以通过新的织造方法生产的新型编织材料,其包括优选为部分稳定型纤维带的带形式的单个或双重经纱和纬纱。 这些纤维在织造过程中以非线性排列发生。 随后通过纵向拉带来使非线性纤维拉直。 双曲线和纬纱包括断开的磁带。 双重经线和纬纱带的构成带的这种分离使得它们能够通过纵向和横向拉动而相对于彼此滑动/滑动,而不会导致编织结构的任何改变。 这些新型织物解决了当带状织物弯曲成形时,分别在内侧和外侧由于由于延伸而产生的由于压缩和拉伸引起的褶皱/褶皱引起的不均匀的纤维分布和取向的问题。 此外,通过使用双重经纱和纬纱,也可以制造出具有相对平坦/平面部分的织物和较厚/凸起的宽肋部分,其截面类似于成型材料。 也可以生产其它织物,如在斜体/斜纬线,成形的经纬织带中形成的形状在其体内的织物也是可生产的。

    Network-like woven 3D fabric material
    6.
    发明授权
    Network-like woven 3D fabric material 失效
    网状编织3D面料

    公开(公告)号:US06431222B1

    公开(公告)日:2002-08-13

    申请号:US09704579

    申请日:2000-11-03

    申请人: Nandan Khokar

    发明人: Nandan Khokar

    IPC分类号: D03D2300

    摘要: A network-like woven 3D fabric material includes select multilayer warp yarns occurring substantially linearly, the remainder multilayer warp yarns occurring in a helical configuration and two orthogonal sets of weft. This network-like fabric construction is made possible through a dual-directional shedding operation of the weaving process. Such a fabric may additionally incorporate non-interlacing multi-directionally oriented yarns across the fabric cross section to improve the fabric's mechanical performance. The produced 3D fabric material, which may be cut into any desired shape without the risk of splitting, may be used wholly or in parts in technical applications.

    摘要翻译: 网状编织3D织物材料包括基本呈直线形的多层经纱,剩余的多层经纱呈螺旋状,两根正交的纬纱组合。 通过织造工艺的双向脱落操作,可以实现网络状织物的构造。 这种织物还可以在织物横截面上另外并入非交织多向定向纱线,以改善织物的机械性能。 生产的3D织物材料可以被切割成任何所需形状而没有分裂的危险,可以在技术应用中全部或部分地使用。

    Woven 3D fabric material
    7.
    发明授权
    Woven 3D fabric material 有权
    编织3D面料材质

    公开(公告)号:US06338367B1

    公开(公告)日:2002-01-15

    申请号:US09380489

    申请日:1999-09-03

    申请人: Nandan Khokar

    发明人: Nandan Khokar

    IPC分类号: D03D4100

    CPC分类号: D03D25/005 D03D41/004

    摘要: A woven 3D fabric material comprises multilayer axial warp yarns and two orthogonal sets of weft which interlace with the rows and the columns of the warp respectively to provide integrity to the fabric which may additionally incorporate between the rows and the columns of the interlacing warp sets of non-interlacing multi-directionally orientated yarns in the fabric-length, -width, -thickness, and two diagonal directions respectively to improve the fabric's mechanical properties. The interlacing of the multilayer warp and the two orthogonal sets of weft is enabled by a dual-directional shedding means which forms sheds in the row-wise and the column wise directions of the multilayer warp. The produced woven 3D fabric material which may be cut into any desired shape without the risk of splitting up, may be wholly or in parts in technical applications.

    摘要翻译: 编织的3D织物材料包括多层轴向经纱和两个正交的纬纱组,其分别与织物的行和列分别交织以提供织物的完整性,织物可以额外地结合在交织的经编组的行和列之间 织物长度,宽度,厚度和两个对角线方向的非交织多向定向纱线,以提高织物的机械性能。 多层经纱和两个正交纬纱组的交织是通过双向切割装置实现的,该双向脱落装置在多层经纱的逐行方向和列方向上形成棚形。 可以切割成任何所需形状的生产的编织3D织物材料,没有分裂的危险,可以在技术应用中是完全或部分的。

    TEXTILE MATERIALS COMPRISING TAPES IN TWO OBLIQUE ORIENTATIONS AND ITS METHOD AND MEANS FOR PRODUCTION
    8.
    发明申请
    TEXTILE MATERIALS COMPRISING TAPES IN TWO OBLIQUE ORIENTATIONS AND ITS METHOD AND MEANS FOR PRODUCTION 审中-公开
    包含两个OBLIQUE方位的胶带的纺织材料及其生产方法和手段

    公开(公告)号:US20140004296A1

    公开(公告)日:2014-01-02

    申请号:US13979738

    申请日:2012-01-20

    申请人: Nandan Khokar

    发明人: Nandan Khokar

    IPC分类号: D04C1/02

    摘要: A variety of textile materials comprising tapes oriented in two oblique orientations relative to the textile's length and width directions, called OFT for Oblique Fibre Textiles, are disclosed. Such OFTs are provided with secondary structural integrity/stability, in addition to primary structural integrity/stability, for improved resistance to formation of openings/gaps. OFTs comprising tapes, particularly Spread Fibre and Highly Drawn Polymeric types, are needed in a number of applications such as ballistic mitigation, composite materials, safety products etc. because they provide improved performance, material properties/functions and aesthetics. Such OFTs can be used either independently or in combination with other textile materials. Different types of OFTs are producible by a novel OFT forming process which is technically unlike weaving and braiding processes.

    摘要翻译: 公开了各种纺织材料,其包括相对于织物的长度和宽度方向以两个倾斜取向定向的带,称为斜纤维织物的OFT。 除了初级结构完整性/稳定性之外,这种OFT还具有二级结构完整性/稳定性,以改善对开口/间隙形成的抵抗力。 OFTs包括带,特别是扩展纤维和高拉伸聚合物类型,在诸如弹道减轻,复合材料,安全产品等的许多应用中是需要的,因为它们提供改进的性能,材料性质/功能和美观性。 这样的OFT可以单独使用或与其它纺织材料组合使用。 不同类型的OFT可以通过新颖的OFT成型工艺生产,这在技术上不同于编织和编织工艺。

    Woven Material Comprising Tape-Like Warp and Weft, and an Apparatus and Method for Weaving Thereof
    9.
    发明申请
    Woven Material Comprising Tape-Like Warp and Weft, and an Apparatus and Method for Weaving Thereof 有权
    包括带状经纱和纬纱的编织材料及其编织的装置和方法

    公开(公告)号:US20090007981A1

    公开(公告)日:2009-01-08

    申请号:US11795375

    申请日:2006-01-17

    申请人: Nandan Khokar

    发明人: Nandan Khokar

    IPC分类号: D03D25/00

    摘要: Novel woven materials, producible by a new weaving method, are described that comprise single or doubled warps and wefts in the form of tapes that are preferably partially stabilized type of fibrous tape. These fibres are caused to occur in a non-linear arrangement during the weaving process. The non-linear fibres can be subsequently straightened by pulling the tape longitudinally. The doubled warps and wefts comprise disconnected tapes. Such separateness of constituent tapes of doubled warp and weft tapes enables them to be slid/slipped relative to each other by pulling longitudinally and laterally without causing any alteration in the woven structure. These novel fabrics solve the problem of uneven fibre distribution and orientation arising from crumples/wrinkles due to compression and stretches due to extension, at the inner and outer sides respectively, when tape-woven fabrics are curved into shapes. Further, by using doubled warps and wefts fabrics with relatively flat/planar sections and thicker/raised wide rib sections can be also created that resemble a bit like a profiled material in its cross-section. Other fabrics like those comprising slant/oblique weft tapes, shaped warp and weft tapes, formed shape within its body are also producible.

    摘要翻译: 描述了可以通过新的织造方法生产的新型编织材料,其包括优选为部分稳定型纤维带的带形式的单个或双重经纱和纬纱。 这些纤维在织造过程中以非线性排列发生。 随后通过纵向拉带来使非线性纤维拉直。 双曲线和纬纱包括断开的磁带。 双重经线和纬纱带的构成带的这种分离使得它们能够通过纵向和横向拉动而相对于彼此滑动/滑动,而不会导致编织结构的任何改变。 这些新型织物解决了当带状织物弯曲成形时,分别在内侧和外侧由于由于延伸而产生的由于压缩和拉伸引起的褶皱/褶皱引起的不均匀的纤维分布和取向的问题。 此外,通过使用双重经纱和纬纱,也可以制造出具有相对平坦/平面部分的织物和较厚/凸起的宽肋部分,其截面类似于成型材料。 也可以生产其它织物,如在斜体/斜纬线,成形的经纬织带中形成的形状在其体内的织物也是可生产的。

    Method and Apparatus for Weaving Tape-Like Warp and Weft and Material Thereof
    10.
    发明申请
    Method and Apparatus for Weaving Tape-Like Warp and Weft and Material Thereof 有权
    用于编织带状经线和纬纱及其材料的方法和装置

    公开(公告)号:US20080257443A1

    公开(公告)日:2008-10-23

    申请号:US11793713

    申请日:2006-01-17

    申请人: Nandan Khokar

    发明人: Nandan Khokar

    IPC分类号: D03D47/12

    摘要: A novel method of weaving is described wherein warp and weft are supplied in the form of tapes, and not yarns. In at least one embodiment, the method, which is preferably carried out in vertical format, essentially includes feeding positively flat tensionless warp for shedding and taking-up; selecting, feeding positively and inserting weft tapes of different widths and thickness by gripping in its fore end in flat condition; depositing inserted weft at fabric-fell in a flat condition without beating-up; and taking-up the woven material that comprises either same or different widths of flat wefts. The warps and wefts, preferably of partially stabilized type of fibrous tapes, can be overfed in a tensionless, positive and controlled manner when required to make the fibres of constituent fibrous tapes occur non-linearly in the form of wave/texture during weaving. Extra warps and wefts can be also fed in tandem whereby the warps and wefts become composed of two or more unconnected, mutually slipping, flat tapes in a stacked arrangement. These doubled warps and wefts function effectively as a unit warp and weft during weaving and in the fabric. In at least one embodiment, the method also makes possible to produce other materials such as those with slant weft tapes in relation to warp, having a shape within the body of the fabric and warp and weft tapes of shaped edges. A variety of fibrous and non-fibrous materials are equally well processed.

    摘要翻译: 描述了一种新颖的编织方法,其中经纱和纬纱以带状而不是纱线的形式提供。 在至少一个实施例中,优选地以垂直格式进行的方法基本上包括为了脱落和卷取而馈送正的平坦的无张力翘曲; 通过在平坦状态下夹持其前端,选择正确地进给并插入不同宽度和厚度的纬带; 在织物上放置插入的纬纱在平坦的状态下不摔倒; 并且卷起包括相同或不同宽度的扁平纬纱的编织材料。 当需要时,可以以无张力,积极和受控的方式将经纱和纬纱,优选部分稳定的纤维带过度涂覆,以使织造纤维带的纤维在织造过程中以波纹/纹理的形式非线性地出现。 额外的经纱和纬纱也可以一起进料,由此经线和纬纱由堆叠布置的两个或多个未连接的,相互滑动的扁平带组成。 这些双重的经纱和纬纱在编织和织物中作为单位经纱和纬纱有效地起作用。 在至少一个实施例中,该方法还可以产生其他材料,例如具有相对于经线的倾斜纬编带的其它材料,其具有在织物主体内的形状和成形边缘的经纬带。 各种纤维和非纤维材料同样处理良好。