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公开(公告)号:US12191113B2
公开(公告)日:2025-01-07
申请号:US17827204
申请日:2022-05-27
Applicant: Applied Materials, Inc.
Inventor: Tyler Wills , George M. Gammel , Eric Donald Wilson , Jay T. Scheuer , Xiangdong He , Shardul Patel , Robert C. Lindberg
IPC: H01J37/304 , H01J37/317
Abstract: Provided herein are approaches for optimizing a full horizontal scanned beam distance of an accelerator beam. In one approach, a method may include positioning a first Faraday cup along a first side of an intended beam-scan area, positioning a second Faraday cup along a second side of the intended beam-scan area, scanning an ion beam along the first and second sides of the intended beam-scan area, measuring a first beam current of the ion beam at the first Faraday cup and measuring a second beam current of the ion beam at the second Faraday cup, and determining an optimal scan distance of the ion beam across the intended beam-scan area based on the first beam current and the second beam current.
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公开(公告)号:US11264205B2
公开(公告)日:2022-03-01
申请号:US17093468
申请日:2020-11-09
Applicant: APPLIED Materials, Inc.
Inventor: Eric Donald Wilson , George Gammel
IPC: H01J37/00 , H01J37/317 , H01J37/256 , H01J37/244 , H01J37/304
Abstract: A method, including using an implant recipe to perform an implant by scanning an ion beam along a first axis over a substrate, coated with a photoresist layer, while the substrate is scanned along a perpendicular axis; measuring an implant current (I) during the implant, using a first detector, positioned to a side of a substrate position; determining a value of a difference ratio (I−B)/(B), based upon the implant current, where B is current measured by the first detector, during a calibration at base pressure; determining a plurality of values of a current ratio (CR) for the plurality of instances, based upon the difference ratio, the current ratio being a ratio of the implant current to a current measured by a second detector, positioned over the substrate position, during the calibration; and adjusting scanning the ion beam, scanning of the substrate, or a combination thereof, based upon the current ratio.
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公开(公告)号:US20230386785A1
公开(公告)日:2023-11-30
申请号:US17827204
申请日:2022-05-27
Applicant: Applied Materials, Inc.
Inventor: Tyler Wills , George M. Gammel , Eric Donald Wilson , Jay T. Scheuer , Xiangdong He , Shardul Patel , Robert C. Lindberg
IPC: H01J37/304 , H01J37/317
CPC classification number: H01J37/3045 , H01J37/3171 , H01J2237/24405 , H01J2237/30483 , H01J2237/30477
Abstract: Provided herein are approaches for optimizing a full horizontal scanned beam distance of an accelerator beam. In one approach, a method may include positioning a first Faraday cup along a first side of an intended beam-scan area, positioning a second Faraday cup along a second side of the intended beam-scan area, scanning an ion beam along the first and second sides of the intended beam-scan area, measuring a first beam current of the ion beam at the first Faraday cup and measuring a second beam current of the ion beam at the second Faraday cup, and determining an optimal scan distance of the ion beam across the intended beam-scan area based on the first beam current and the second beam current.
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公开(公告)号:US20230057995A1
公开(公告)日:2023-02-23
申请号:US17700048
申请日:2022-03-21
Applicant: Applied Materials, Inc.
Inventor: George M. Gammel , Eric Donald Wilson
IPC: H01J37/147
Abstract: A method includes receiving a spot beam profile is received for a spot ion beam; receiving a linear scanned beam profile for the spot ion beam; generating a calculated calibration spot profile, based upon the spot beam profile and the linear scanned beam profile; and implementing an adjusted scanned profile for the spot ion beam, based upon the calculated calibration spot profile.
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公开(公告)号:US11854760B2
公开(公告)日:2023-12-26
申请号:US17353171
申请日:2021-06-21
Applicant: Applied Materials, Inc.
Inventor: Graham Wright , Eric Donald Wilson , Daniel Alvarado , Robert C. Lindberg , Jacob Mullin
CPC classification number: H01J27/022 , H01J27/14
Abstract: A crucible that exploits the observation that molten metal tends to flow toward the hottest regions is disclosed. The crucible includes an interior in which dopant material may be disposed. The crucible has a pathway leading from the interior toward an aperture, wherein the temperature is continuously increasing along the pathway. The aperture may be disposed in or near the interior of the arc chamber of an ion source. The liquid metal flows along the pathway toward the arc chamber, where it is vaporized and then ionized. By controlling the flow rate of the pathway, spillage may be reduced. In another embodiment, an inverted crucible is disclosed. The inverted crucible comprises a closed end in communication with the interior of the ion source, so that the closed end is the hottest region of the crucible. An opening is disposed on a different wall to allow vapor to exit the crucible.
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公开(公告)号:US11664183B2
公开(公告)日:2023-05-30
申请号:US17308732
申请日:2021-05-05
Applicant: Applied Materials, Inc.
Inventor: Graham Wright , Daniel Alvarado , Eric Donald Wilson , Robert Lindberg
CPC classification number: H01J27/08 , H01J27/022 , H01J37/08 , H01J37/3002
Abstract: A system and method for extending the life of a cathode and repeller in an IHC ion source is disclosed. The system monitors the health of the cathode by operating using a known set of parameters and measuring the bias power used to generate the desired extracted beam current or the desired current from the arc voltage power supply. Based on the measured bias power, the system may determine whether the cathode is becoming too thin, and may take a corrective action. This corrective action may be to alert the operator; to operate the IHC ion source using a predetermined set of parameters; or to change the dilution used within the IHC source. By performing these actions, the life of the cathode may be more than doubled.
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7.
公开(公告)号:US20230013095A1
公开(公告)日:2023-01-19
申请号:US17375488
申请日:2021-07-14
Applicant: Applied Materials, Inc.
Inventor: Richard Allen Sprenkle , Richard White , Eric Donald Wilson , Shane Conley , Ana Samolov , Nilay A. Pradhan
IPC: H01J3/12 , G05B19/4155 , G06N20/00
Abstract: Techniques for adjusting the shape of an ion beam are described. Characteristics of a desired beam shape may be defined. The ion beam generator may include beam shaping elements associated with tunable parameters that can be set in combination with each other. A search space for the possible combinations is defined. A set of exploratory points in the search space are measured and used to interpolate a large number of interpolated points based on a regression model. Interpolated points that are associated with low confidence values may be measured. Based on the measured and interpolated points, clusters of tunable parameter combinations may be identified for evaluation. The clusters are evaluated for stability and sensitivity, and one of the clusters is selected based on the evaluation. The ion beam generator may be configured based on the selected cluster.
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公开(公告)号:US20220406554A1
公开(公告)日:2022-12-22
申请号:US17353171
申请日:2021-06-21
Applicant: Applied Materials, Inc.
Inventor: Graham Wright , Eric Donald Wilson , Daniel Alvarado , Robert C. Lindberg , Jacob Mullin
Abstract: A crucible that exploits the observation that molten metal tends to flow toward the hottest regions is disclosed. The crucible includes an interior in which dopant material may be disposed. The crucible has a pathway leading from the interior toward an aperture, wherein the temperature is continuously increasing along the pathway. The aperture may be disposed in or near the interior of the arc chamber of an ion source. The liquid metal flows along the pathway toward the arc chamber, where it is vaporized and then ionized. By controlling the flow rate of the pathway, spillage may be reduced. In another embodiment, an inverted crucible is disclosed. The inverted crucible comprises a closed end in communication with the interior of the ion source, so that the closed end is the hottest region of the crucible. An opening is disposed on a different wall to allow vapor to exit the crucible.
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公开(公告)号:US20220359147A1
公开(公告)日:2022-11-10
申请号:US17308732
申请日:2021-05-05
Applicant: Applied Materials, Inc.
Inventor: Graham Wright , Daniel Alvarado , Eric Donald Wilson , Robert Lindberg
Abstract: A system and method for extending the life of a cathode and repeller in an IHC ion source is disclosed. The system monitors the health of the cathode by operating using a known set of parameters and measuring the bias power used to generate the desired extracted beam current or the desired current from the arc voltage power supply. Based on the measured bias power, the system may determine whether the cathode is becoming too thin, and may take a corrective action. This corrective action may be to alert the operator; to operate the IHC ion source using a predetermined set of parameters; or to change the dilution used within the IHC source. By performing these actions, the life of the cathode may be more than doubled.
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公开(公告)号:US20210175048A1
公开(公告)日:2021-06-10
申请号:US17093468
申请日:2020-11-09
Applicant: APPLIED Materials, Inc.
Inventor: Eric Donald Wilson , George Gammel
IPC: H01J37/317 , H01J37/256 , H01J37/244 , H01J37/304
Abstract: A method, including using an implant recipe to perform an implant by scanning an ion beam along a first axis over a substrate, coated with a photoresist layer, while the substrate is scanned along a perpendicular axis; measuring an implant current (I) during the implant, using a first detector, positioned to a side of a substrate position; determining a value of a difference ratio (I−B)/(B), based upon the implant current, where B is current measured by the first detector, during a calibration at base pressure; determining a plurality of values of a current ratio (CR) for the plurality of instances, based upon the difference ratio, the current ratio being a ratio of the implant current to a current measured by a second detector, positioned over the substrate position, during the calibration; and adjusting scanning the ion beam, scanning of the substrate, or a combination thereof, based upon the current ratio.
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