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公开(公告)号：US20080081149A1
公开(公告)日：2008-04-03
申请号：US11536037
申请日：2006-09-28
CPC分类号： B32B15/08 , Y10T428/24322 , Y10T428/24562 , Y10T428/31678
摘要： Laminated steel panels which are subjected to forming and assembly operations such as welding that subject the composite construction to high temperatures in localized regions. The metal laminate structure has metal skins sandwiching one or more layers of polymeric material. The polymeric material incorporates cavity structures which are designed to accommodate the gaseous components liberated during welding and other high temperature processes.
摘要翻译： 经受诸如焊接的成形和组装操作的层压钢板，其将复合结构承受在局部区域中的高温。 金属层压结构具有夹着一层或多层聚合物材料的金属表层。 聚合物材料包括腔结构，其被设计成容纳在焊接和其它高温过程期间释放的气体组分。
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公开(公告)号：US08963042B2
公开(公告)日：2015-02-24
申请号：US12420927
申请日：2009-04-09
IPC分类号： B23K9/00 , B23K13/01 , B23K31/02 , B23K20/02 , B23K20/16 , B23K20/227 , B23K20/233
CPC分类号： B23K20/16 , B23K11/11 , B23K11/163 , B23K11/20 , B23K20/023 , B23K20/10 , B23K20/2275 , B23K20/233 , B23K20/2333 , B23K20/2336 , B23K2101/18 , B23K2101/34 , B23K2103/04 , B23K2103/08 , B23K2103/10 , B23K2103/15 , B23K2103/18 , B23K2103/20
摘要： Aluminum alloy workpieces and/or magnesium alloy workpieces are joined in a solid state weld by use of a reactive material placed, in a suitable form, at the joining surfaces. Joining surfaces of the workpieces are pressed against the interposed reactive material and heated. The reactive material alloys or reacts with the workpiece surfaces consuming some of the surface material in forming a reaction product comprising a low melting liquid that removes oxide films and other surface impediments to a welded bond across the interface. Further pressure is applied to expel the reaction product and to join the workpiece surfaces in a solid state weld bond.
摘要翻译： 铝合金工件和/或镁合金工件通过使用以合适的形式放置在接合表面的反应性材料在固态焊接中接合。 将工件的接合表面压在插入的反应性材料上并加热。 反应性材料合成或与工件表面反应，在形成反应产物时消耗一些表面材料，该反应产物包含低熔点液体，该低熔点液体除去界面上的氧化物膜和其它表面阻碍物以焊接粘结。 施加进一步的压力以排出反应产物并且以固态焊接接合工件表面。
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公开(公告)号：US20100258537A1
公开(公告)日：2010-10-14
申请号：US12420927
申请日：2009-04-09
CPC分类号： B23K20/16 , B23K11/11 , B23K11/163 , B23K11/20 , B23K20/023 , B23K20/10 , B23K20/2275 , B23K20/233 , B23K20/2333 , B23K20/2336 , B23K2101/18 , B23K2101/34 , B23K2103/04 , B23K2103/08 , B23K2103/10 , B23K2103/15 , B23K2103/18 , B23K2103/20
摘要： Aluminum alloy workpieces and/or magnesium alloy workpieces are joined in a solid state weld by use of a reactive material placed, in a suitable form, at the joining surfaces. Joining surfaces of the workpieces are pressed against the interposed reactive material and heated. The reactive material alloys or reacts with the workpiece surfaces consuming some of the surface material in forming a reaction product comprising a low melting liquid that removes oxide films and other surface impediments to a welded bond across the interface. Further pressure is applied to expel the reaction product and to join the workpiece surfaces in a solid state weld bond.
摘要翻译： 铝合金工件和/或镁合金工件通过使用以合适的形式放置在接合表面的反应性材料在固态焊接中接合。 将工件的接合表面压在插入的反应性材料上并加热。 反应性材料合成或与工件表面反应，在形成反应产物时消耗一些表面材料，所述反应产物包含低熔点液体，该低熔点液体除去界面上的氧化膜和其它表面阻碍物以焊接粘结。 施加进一步的压力以排出反应产物并且以固态焊接接合工件表面。
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公开(公告)号：US07833630B2
公开(公告)日：2010-11-16
申请号：US11017411
申请日：2004-12-20
IPC分类号： B32B15/06
CPC分类号： B32B15/08 , B23K11/18 , B23K2103/16 , B23K2103/172 , B32B5/142 , B32B5/16 , B32B7/045 , B32B15/16 , B32B15/18 , B32B15/20 , B32B27/18 , B32B2250/03 , B32B2250/40 , B32B2255/06 , B32B2264/0235 , B32B2264/025 , B32B2264/105 , B32B2264/12 , B32B2307/102 , B32B2307/202 , B32B2307/51 , B32B2307/56 , B32B2307/718 , B32B2605/00 , B32B2605/08 , Y10T428/12535 , Y10T428/12556 , Y10T428/12562 , Y10T428/26 , Y10T428/265 , Y10T428/31678 , Y10T428/31696 , Y10T428/31699 , Y10T428/31931 , Y10T428/31935
摘要： The present invention is directed to improved weldable metal composites and methods. A metal composite structure (10) features two metal members (12) (14) sandwiching a viscoelastic layer (26) where the viscoelastic layer entrains electrically conductive particles (28) and a carbon extracting attractant layers (32) (34) to inhibit and/or prevent carbon migration and carbide formation during welding.
摘要翻译： 本发明涉及改进的可焊接金属复合材料和方法。 金属复合结构（10）具有夹着粘弹性层（26）的两个金属构件（12）（14），其中粘弹性层夹带导电颗粒（28）和碳提取引诱层（32）（34）以抑制和 /或防止焊接过程中的碳迁移和碳化物形成。
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公开(公告)号：US20090142538A1
公开(公告)日：2009-06-04
申请号：US12134392
申请日：2008-06-06
IPC分类号： B32B15/092
CPC分类号： B32B15/08 , B32B7/02 , B32B15/12 , B32B15/14 , B32B15/18 , B32B2250/40 , B32B2255/06 , B32B2255/205 , B32B2255/26 , B32B2255/28 , B32B2260/021 , B32B2260/046 , B32B2262/0253 , B32B2262/0261 , B32B2264/105 , B32B2307/202 , B32B2307/51 , B32B2307/54 , B32B2307/56 , B32B2307/714 , B32B2307/72 , B32B2605/00 , B32B2605/003 , Y10T428/239
摘要： Two steel sheets joined face-to-face with a core layer form a laminated workpiece that may be shaped, for example, into automotive components. Depending on the nature of the core layer the laminated workpieces may be used for sound and vibration damping or as light weight structural panels. Before joining of the steel sheets, their facing surfaces may each be provided with a polymeric (organic or inorganic) corrosion resistant film that resists physical degradation such as tearing or scratching as the laminate is formed into a desired component shape. The pre-applied protective layer may also provide a bonding layer for the viscoelastic core or a structural core material. Conductive particles may be incorporated into the viscoelastic layer to assist in electrical resistance welding involving the laminated steel workpiece.
摘要翻译： 两个钢板与芯层面对面地接合，形成可以成形为例如汽车部件的层压工件。 根据芯层的性质，层叠的工件可用于声音和振动阻尼或轻质结构面板。 在接合钢板之前，它们的面对的表面可各自具有聚合物（有机或无机）耐腐蚀的膜，其能够防止物理降解，例如撕裂或划伤，因为层压体形成所需的组分形状。 预应用的保护层还可以提供用于粘弹性芯或结构芯材料的粘合层。 可以将导电颗粒结合到粘弹性层中以帮助涉及层压钢工件的电阻焊接。
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公开(公告)号：US20100089977A1
公开(公告)日：2010-04-15
申请号：US12250750
申请日：2008-10-14
IPC分类号： B23K20/12
CPC分类号： B23K20/122 , B23K20/2333 , B23K2103/10
摘要： When a friction stir weld tool penetrates the interface of two workpieces of dissimilar metal alloy materials, the resultant weld of the different alloy materials may produce a weak weld joint. Such weak joints are often experienced, for example, when attempting to form spot welds or other friction stir welds between a magnesium alloy sheet or strip and an aluminum alloy sheet or strip. It is discovered that suitable coating compositions placed at the interface of assembled workpieces can alter the composition of the friction stir weld material and strengthen the resulting bond. In the example of friction stir welds between magnesium alloy and aluminum alloy workpieces, it is found that combinations of copper, tin, and zinc, and other powders can strengthen the magnesium-containing and aluminum-containing friction stir weld material.
摘要翻译： 当摩擦搅拌焊接工具穿过异种金属合金材料的两个工件的界面时，不同合金材料的合金焊缝可能产生较弱的焊接接头。 例如，当试图在镁合金板或带与铝合金板或带之间形成点焊或其它摩擦搅拌焊接时，经常遇到这种弱接头。 发现放置在组装工件的界面处的合适的涂料组合物可以改变摩擦搅拌焊料的组成并加强所得粘结。 在镁合金和铝合金工件之间的摩擦搅拌焊接的实例中，发现铜，锡和锌等粉末的组合可以加强含镁和含铝的摩擦搅拌焊接材料。
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公开(公告)号：US20090277880A1
公开(公告)日：2009-11-12
申请号：US12116381
申请日：2008-05-07
申请人： Pei-Chung Wang , John D. Fickes , Xiaohong Q. Gayden , Wuhua Yang
发明人： Pei-Chung Wang , John D. Fickes , Xiaohong Q. Gayden , Wuhua Yang
IPC分类号： B23K11/24
CPC分类号： B23K11/252 , B23K11/251 , B23K31/125
摘要： A method of welding two or more workpieces employing a motion-controlled electrode that reduces temperature and residual stresses at a workpiece-to-electrode interface is disclosed. During a first period of time, a first electrode force is applied to the workpieces to be welded, and a weld current is applied that causes heating of an associated workpiece-to-workpiece faying surface, the first electrode force being applied at a first electrode stroke. A temperature of the faying surface indicative of a weld nugget formation thereat is determined, and in response thereto the electrode force is reduced to a second level during a second period of time while maintaining a constant electrode stroke. During a third period of time, the electrode force is further reduced to a third level while simultaneously reducing the electrode stroke to a second level. Welding is stopped after the third period of time, resulting in a weld joint having reduced residual stresses and reduced likelihood of stress crack formation.
摘要翻译： 公开了一种焊接两个或更多个工件的方法，该工件采用运动控制的电极来降低工件对电极界面的温度和残余应力。 在第一时间段期间，第一电极力被施加到待焊接的工件上，并且施加焊接电流，其引起相关联的工件对工件接合表面的加热，第一电极力施加在第一电极 行程。 确定表示焊接熔核形成的接合表面的温度，并且响应于此，电极力在第二时间段期间降低到第二水平，同时保持恒定的电极行程。 在第三时间段期间，电极力进一步降低到第三水平，同时将电极行程降低到第二水平。 焊接在第三个时间段之后停止，导致焊接接头具有减小的残余应力并减少应力裂纹形成的可能性。
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公开(公告)号：US20090200359A1
公开(公告)日：2009-08-13
申请号：US12030353
申请日：2008-02-13
IPC分类号： B23K20/12
CPC分类号： B23K20/122 , B23K20/126 , B23K20/1265 , B23K2101/006 , B23K2101/18 , B23K2103/10 , B23K2103/15
摘要： Local heat may be generated through surfaces of sheet metal workpieces by supporting the workpiece(s) on a hard surfaced anvil and engaging the opposite surface of the workpiece with a rotating, and optionally translating, friction stir tool that is pressed against the work surface. Advantages are realized in friction stir processing (e.g. seam or spot welding) of such sheet metal workpieces by using an anvil with appreciable thermal conductivity, or a liquid cooled anvil body, to suitably cool the site(s) of the workpiece engaged by the friction stir tool to minimize or eliminate distortion of the workpiece.
摘要翻译： 可以通过将工件支撑在硬表面的砧座上并且与工件的相对表面接合旋转的和可选地平移的摩擦搅拌工具来压在工作表面上，从而可以通过钣金工件的表面产生局部热量。 通过使用具有明显的导热性的砧座或液体冷却的砧体来实现这种钣金工件的摩擦搅拌处理（例如接缝或点焊）的优点，以适当地冷却通过摩擦接合的工件的位置 搅拌工具以最小化或消除工件的变形。
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公开(公告)号：US20100143746A1
公开(公告)日：2010-06-10
申请号：US12331885
申请日：2008-12-10
申请人： Guangling Song , Aihua A. Luo , Xiaohong Q. Gayden
发明人： Guangling Song , Aihua A. Luo , Xiaohong Q. Gayden
CPC分类号： C23C24/04 , B23K2103/15 , B23K2103/18 , Y10T428/12639 , Y10T428/12729
摘要： Methods of reducing corrosion between magnesium and another metal are disclosed herein. In one method, a corrosion protection material is cold sprayed at an interface formed between the magnesium and the other metal, the corrosion protection material including magnesium. In another method, a cladding layer is applied to heat affected areas of the magnesium and/or the other metal, at a welded joint, or combinations thereof.
摘要翻译： 本文公开了减少镁与另一种金属之间腐蚀的方法。 在一种方法中，将腐蚀保护材料在镁和其它金属之间形成的界面进行冷喷涂，防腐材料包括镁。 在另一种方法中，施加包覆层以在焊接接头或其组合处加热镁和/或其它金属的受影响区域。
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公开(公告)号：US07628876B2
公开(公告)日：2009-12-08
申请号：US11549686
申请日：2006-10-16
申请人： Yen-Lung Chen , Douglas L. Faulkner , Peter M. Parlow , Mark W. Verbrugge , Xiaohong Q. Gayden , John D. Fickes , Peter H. Foss
发明人： Yen-Lung Chen , Douglas L. Faulkner , Peter M. Parlow , Mark W. Verbrugge , Xiaohong Q. Gayden , John D. Fickes , Peter H. Foss
IPC分类号： B32B37/00
CPC分类号： B23K20/122 , B23K2103/16 , B23K2103/172 , B32B7/12 , B32B15/08 , B32B2250/03 , B32B2250/40 , B32B2307/51 , B32B2307/56
摘要： In an assembly of facing metal sheets separated by a polymer layer, welded metallurgical bonds are formed between the metal sheets by use of a friction stir weld tool. A rotating tool penetrates the first sheet, locally displaces the encountered portion of polymer film and penetrates into the second sheet. The affected metal of the two sheets is momentarily plasticized and stirred, and the plasticized metal of the two sheets combines to form a weld between the metal sheets. The interposed polymer film may be intended to serve as an adhesive or a vibration damping medium or the like. The facing metal sheets can be layers of facing laminated metal sheet structures that each comprise two metal sheets bonded by an adhesive interlayer.
摘要翻译： 在由聚合物层隔开的面对金属片的组件中，通过使用摩擦搅拌焊接工具在金属片之间形成焊接的冶金结合。 旋转工具穿透第一片，局部地移动遇到的聚合物膜部分并渗入第二片。 两片受影响的金属被瞬间塑化和搅拌，两片的塑化金属组合形成金属片之间的焊缝。 插入的聚合物膜可以用作粘合剂或减振介质等。 面对的金属板可以是面对层压的金属板结构的层，每个都包括通过粘合中间层粘合的两个金属片。
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