METHODS FOR PREPARING THERMAL BARRIER COATINGS WITH HIGH FRACTURE TOUGHNESS INNER LAYER FOR IMPROVED IMPACT RESISTANCE
    6.
    发明申请
    METHODS FOR PREPARING THERMAL BARRIER COATINGS WITH HIGH FRACTURE TOUGHNESS INNER LAYER FOR IMPROVED IMPACT RESISTANCE 审中-公开
    用于制备具有高断裂韧性内层的热障涂层的方法用于改善耐冲击性

    公开(公告)号:US20080187659A1

    公开(公告)日:2008-08-07

    申请号:US11774878

    申请日:2007-07-09

    IPC分类号: C23C16/40 B05D1/36

    摘要: Method for preparing reduced thermal conductivity thermal barrier coating having improved impact resistance for an underlying substrate for high temperature applications. An exemplary method includes depositing a first zirconia-containing ceramic composition having a c/a ratio of about 1.011 to about 1.016 and stabilized in the tetragonal phase by yttria, calcia, ceria, scandia, magnesia, india, lanthana, gadolinia, neodymia, samaria, dysprosia, erbia, ytterbia, europia, praseodymia, and mixtures thereof, and including about 0.3 to about 0.5% by weight lanthana, neodymia, gadolinia, and mixtures thereof The first material forms a high fracture toughness inner layer having a fraction of porosity of about 0.20 or less, and a thickness in the range of from about 0.5 to about 2 mils. The method includes depositing a ceramic material forming an outer thermal insulating layer overlying the inner layer and having a greater fraction of porosity than the inner layer.

    摘要翻译: 制备降低热导率热障涂层的方法,对于高温应用的底层基材具有改善的耐冲击性。 一种示例性方法包括沉积具有约1.011至约1.016的ac / a比的第一含氧化锆的陶瓷组合物,并通过氧化钇,氧化钙,二氧化铈,氧化钪,印度,氧化镧,氧化钆,氧化钕,钐, 恶臭,er虫,bia虫,欧罗巴,糠ia和它们的混合物,并且包括约0.3至约0.5%重量的镧,钕,氧化钆及其混合物。第一种材料形成具有大约孔隙率分数的高断裂韧性内层 0.20或更小,厚度范围为约0.5至2密耳。 该方法包括沉积形成覆盖内层的外部绝热层并且具有比内层更大的孔隙率的陶瓷材料。

    Thermal/environmental barrier coating system for silicon-containing materials
    7.
    发明授权
    Thermal/environmental barrier coating system for silicon-containing materials 有权
    含硅材料的热/环境屏障涂层系统

    公开(公告)号:US07407718B2

    公开(公告)日:2008-08-05

    申请号:US11160185

    申请日:2005-06-13

    IPC分类号: B32B9/00

    摘要: A coating system for Si-containing materials, particularly Si-based composites used to produce articles exposed to high temperatures. The coating system is a compositionally-graded thermal/environmental barrier coating (T/EBC) system that includes an intermediate layer containing yttria-stabilized hafnia (YSHf) and mullite, alumina and/or an aluminosilicate, which is used in combination with an inner layer between a Si-containing substrate and the intermediate layer and a thermal-insulating top coat overlying the intermediate layer. The intermediate layer provides environmental protection to the silicon-containing substrate, and has a coefficient of thermal expansion between that of the top coat and that of the inner layer so as to serve as a transition layer therebetween. The intermediate layer is particular well suited for use in combination with an inner layer of an alkaline earth metal aluminosilicate (such as BSAS) and a top coat formed of YSZ or YSHf.

    摘要翻译: 用于含Si材料的涂层系统,特别是用于生产暴露于高温的制品的Si基复合材料。 涂层系统是一种组成分级的热/环境屏障涂层(T / EBC)系统,其包括含有氧化钇稳定的铪(YSHf)和莫来石,氧化铝和/或铝硅酸盐的中间层,其与内部 在含Si衬底和中间层之间的层和覆盖中间层的绝热顶涂层。 中间层为含硅基材提供环境保护,并且具有顶涂层与内层层之间的热膨胀系数,以便在其间作为过渡层。 中间层特别适用于与碱土金属硅铝酸盐(如BSAS)的内层和由YSZ或YSHf形成的顶层组合使用。

    Thermal barrier coatings with high fracture toughness underlayer for improved impact resistance
    9.
    发明授权
    Thermal barrier coatings with high fracture toughness underlayer for improved impact resistance 有权
    具有高断裂韧性底层的隔热涂层,以提高耐冲击性

    公开(公告)号:US07255940B2

    公开(公告)日:2007-08-14

    申请号:US10898776

    申请日:2004-07-26

    IPC分类号: B32B15/04 F03B3/12

    摘要: A reduced thermal conductivity thermal barrier coating having improved impact resistance for an underlying substrate of articles that operate at, or are exposed to, high temperatures. This coating comprises an inner high fracture toughness layer nearest to the underlying substrate and having a thickness up to about 5 mils (127 microns) sufficient to impart impact resistance to the thermal barrier coating, and comprises a zirconia-containing ceramic composition having a c/a ratio of the zirconia lattice in the range of from about 1.011 to about 1.016 and stabilized in the tetragonal phase by a stabilizing amount of a stabilizing metal oxide selected from the group consisting of yttria, calcia, ceria, scandia, magnesia, india, lanthana, gadolinia, neodymia, samaria, dysprosia, erbia, ytterbia, europia, praseodymia, and mixtures thereof. The thermal barrier coating further includes an outer thermal insulating layer adjacent to and overlaying the inner layer and comprising a ceramic thermal barrier coating material. The thermal barrier can be used to provide a thermally protected article having a substrate (e.g., metal substrate) and optionally a bond coat layer adjacent to and overlaying the substrate. The thermal barrier coating can be prepared by forming the inner high fracture toughness layer, followed by forming on the inner layer the outer thermal insulating layer.

    摘要翻译: 对于在高温下操作或暴露于高温的制品的下层基底,具有改善的抗冲击性的降低的导热性热障涂层。 该涂层包括最接近下面的基底的内部高断裂韧性层,其厚度至多约5密耳(127微米),足以赋予热障涂层耐冲击性,并且包含含有氧化锆的陶瓷组合物,其具有ac / a 氧化锆晶格的比例在约1.011至约1.016范围内,并通过稳定金属氧化物稳定化在四方相中,稳定金属氧化物选自氧化钇,氧化钙,二氧化铈,钪,氧化镁,印度,镧, 钆,痣,aria虫,恶臭,er虫,bia虫,欧罗巴,脯氨酸及其混合物。 隔热涂层还包括与内层相邻并覆盖内层的外部绝热层,并且包括陶瓷热障涂层材料。 热障可用于提供具有基底(例如,金属基底)和任选的邻近和覆盖基底的粘合涂层的热保护制品。 可以通过形成内部高断裂韧性层,然后在内层上形成外部绝热层来制备热障涂层。