Abstract:
A compliant marking tool for attachment to a fiber placement machine that is capable of marking detail locations on a work piece positioned on the fiber placement machine. The marking tool has a flexible member that is configured and adapted to bow and twist in response to the marking tool contacting the work piece. A holder is pivotably connected to the flexible member. A marking member is positioned in the holder and is capable of moving within the holder. The flexing of the flexible member along with the pivoting of the holder and the movement of the marking member allow the marking tool to follow the contours of the work piece and mark detail locations without damaging or at least minimizing the potential of damaging the work piece.
Abstract:
A compliant marking tool for attachment to a fiber placement machine that is capable of marking detail locations on a work piece positioned on the fiber placement machine. The marking tool has a flexible member that is configured and adapted to bow and twist in response to the marking tool contacting the work piece. A holder is pivotably connected to the flexible member. A marking member is positioned in the holder and is capable of moving within the holder. The flexing of the flexible member along with the pivoting of the holder and the movement of the marking member allow the marking tool to follow the contours of the work piece and mark detail locations without damaging or at least minimizing the potential of damaging the work piece.
Abstract:
A method is provided for making a composite laminate aircraft skin for a fuselage in multiple composite panels. A resin-impregnated composite tape is placed on a lay-up surface of a mandrel tool to form the composite laminate aircraft skin as a barrel that is substantially the shape of a fuselage section. The barrel is cut into a plurality of panels on the mandrel tool, and at least one panel of the plurality of panels is transferred, individually and independently of all other of the plurality of panels, from the lay-up surface of the mandrel tool to a first cure tool of a plurality of cure tools having an aero surface tooled to an outer mold line. The at least one of the panels is cured on the first cure tool to form a cured composite panel. The first cure tool defines and controls the outer mold line of the at least one panel. The cured composite panel is removed from the first cure tool.
Abstract:
A method of transferring an uncured composite laminate skin from a lay-up surface of a male mandrel tool to a female cure tool includes defining multiple vacuum zones on the lay-up surface, each zone corresponding to one of a multiple of portions into which the skin is to be separated. For example, to separate the skin into two portions, a low profile seal of a first membrane to the lay-up surface is formed at a first vacuum zone and a second low profile seal for a second membrane is formed at a second vacuum zone. The method further includes laying up a composite laminate skin over all the vacuum zones; separating the composite laminate skin into portions, for example, a first portion over the first vacuum zone and a second portion over the second vacuum zone; and releasing the portions individually into cure tools having an outside mold line surface.
Abstract:
Composite sections for aircraft fuselages and other structures, and methods and systems for manufacturing such sections, are disclosed herein. A method for manufacturing a shell structure in accordance with one embodiment of the invention includes applying composite material to an interior mold surface of a tool to form a skin extending 360 degrees around an axis. The method can further include positioning a plurality of stiffeners on an inner surface of the skin. After the stiffeners have been positioned, a vacuum bag can be installed over the stiffeners and evacuated to press the stiffeners and the skin outwardly against the interior mold surface of the tool. Next, the skin/stiffener combination can be cocured to bond the stiffeners to the skin and harden the shell structure.
Abstract:
In one embodiment, an apparatus is provided for preparing a cassette spool. The apparatus includes: a supply reel for supplying and unrolling tape material on original backing paper; at least one cutting member for cutting unrolled tape material while on original backing paper; a cutting surface defined in a plane; a pivoting path member adapted to move from a first position aligned in the plane to a second position aligned at least partially out of the plane; at least one removing member for removing uncut unrolled tape material from original backing paper; and a cassette spool for rolling up unrolled cut tape material on original backing paper. In further embodiments, methods are provided for preparing a cassette spool with cut tape material on original backing paper.
Abstract:
An apparatus and method for forming a composite workpiece are provided. An electromagnetic field generator induces a current in a susceptor, thereby heating the workpiece in a die cavity. An elastomeric bladder in the cavity is inflated and urges the workpiece against a contour surface corresponding to a desired configuration of the workpiece. Coolant fluid can also be circulated through the die cavity to cool the workpiece. Thus, the workpiece can be heated, formed, and cooled quickly and without substantial heating of other components, thereby reducing the time and energy relative to conventional forming methods.
Abstract:
Methods are provided for lining and wrapping both interior and exterior surfaces of tubular structures with materials that protect the underlying structures from adverse environmental conditions, provide a thermal control coating and prevent exchanging moisture with the surrounding environments. The methods use adhesives to securely position the lining or wrapping material inside or around the exterior of the tubular structure. The adhesives prevent the formation of discontinuities in the protective layer provided by the lining or wrapping material by holding the protective materials in place during the fabrication process. The wrapping materials are sealed by an ultrasonically welded seam to prevent environmental attack through the seam to the underlying tubular structure.
Abstract:
A golf club head has a main body portion formed by investment casting of material such as stainless steel, beryllium copper, titanium, or aluminum. The face plate of the head is formed of a forged metal such as forged carbon steel, this plate being welded to the face portion of the casting to form an integral assembly therewith. The forged metal faceplate affords a more solid impact and feel to the club which provides better control.
Abstract:
Methods are provided for lining and wrapping both interior and exterior surfaces of tubular structures with materials that protect the underlying structures from adverse environmental conditions, provide a thermal control coating and prevent exchanging moisture with the surrounding environments. The methods use adhesives to securely position the lining or wrapping material inside or around the exterior of the tubular structure. The adhesives prevent the formation of discontinuities in the protective layer provided by the lining or wrapping material by holding the protective materials in place during the fabrication process. The wrapping materials are sealed by an ultrasonically welded seam to prevent environmental attack through the seam to the underlying tubular structure.