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公开(公告)号:US11787086B2
公开(公告)日:2023-10-17
申请号:US16648281
申请日:2019-09-20
Applicant: FUKUI PREFECTURAL GOVERNMENT
Inventor: Kazumasa Kawabe , Kohei Yamada , Keiichi Kondo , Hirofumi Iyo , Shin Kaechi
IPC: B29B11/00 , B29B15/00 , B29B11/12 , B29B11/16 , B29B15/10 , B29K101/10 , B29K307/04 , B29K309/08
CPC classification number: B29B11/12 , B29B11/16 , B29B15/10 , B29K2101/10 , B29K2307/04 , B29K2309/08
Abstract: A molding method for a composite sheet used for manufacturing a thermosetting resin prepreg sheet in which a thermosetting resin material is impregnated into a fiber sheet includes: bringing a resin transfer sheet in which the thermosetting resin material of a predetermined thickness is carried on one surface of a transfer sheet into contact with one surface of the fiber sheet to be stacked on the fiber sheet. The resin transfer sheet and the fiber sheet in the stacked state are subjected to a heating treatment or heating and pressurizing treatment. The resin transfer sheet and the fiber sheet in the heated and stacked state is subjected to a cooling treatment or cooling and pressurizing treatment so that the thermosetting resin material is transferred to the fiber sheet and the thermosetting resin material is made to adhere to one surface side of the fiber sheet.
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2.
公开(公告)号:US20150174836A1
公开(公告)日:2015-06-25
申请号:US14570416
申请日:2014-12-15
Applicant: HONDA MOTOR CO., LTD. , FUKUI PREFECTURAL GOVERNMENT
Inventor: Shuichiro Yoshida , Keiichi Kondo
CPC classification number: B29C43/58 , B29C35/0288 , B29C70/44 , B29C2037/90 , B29C2043/5808 , B29C2043/5816 , B29K2063/00 , B29K2307/04
Abstract: A method for producing a molded article of a fiber-reinforced plastic include molding a fiber-resin mixture containing an inorganic reinforcing fiber and a thermosetting resin under heat and pressure. The elapsed time since the thermosetting resin reached a molding temperature at which a hardening reaction proceeds is measured, the loss angle δ of the thermosetting resin is measured in a dynamic viscoelasticity measurement, and the relationship between the elapsed time and the loss angle δ is evaluated to calculate the range of the elapsed time, within which the loss angle δ is 0.55 to 1.57 rad after the loss angle δ reached the maximum value, as the pressurization start range. The fiber-resin mixture is heated to the molding temperature and pressure application to the fiber-resin mixture is started within the pressurization start range, to obtain the molded article of the fiber-reinforced plastic.
Abstract translation: 制造纤维增强塑料的模制品的方法包括在热和压力下模制含有无机增强纤维和热固性树脂的纤维树脂混合物。 测量热固性树脂达到硬化反应进行的成型温度后的经过时间,在动态粘弹性测定中测定热固性树脂的损耗角δ,评价经过时间与损耗角δ之间的关系 计算损失角δ达到最大值后的损耗角δ为0.55〜1.57rad的经过时间的范围,作为加压开始范围。 将纤维树脂混合物加热至模塑温度,并在加压开始范围内开始施加到纤维 - 树脂混合物上,得到纤维增强塑料的模塑制品。
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公开(公告)号:US20160168371A1
公开(公告)日:2016-06-16
申请号:US14965390
申请日:2015-12-10
Applicant: HONDA MOTOR CO., LTD. , FUKUI PREFECTURAL GOVERNMENT
Inventor: Shuichiro Yoshida , Keiichi Kondo
IPC: C08L63/00
CPC classification number: C08L63/00 , C08K3/04 , C08K7/06 , C08L2205/02 , C08L2205/03 , C08L2666/55
Abstract: A matrix material for a carbon fiber-reinforced composite comprises a matrix resin as a resin component. The matrix resin contains both a first epoxy resin and a second epoxy resin or only the first epoxy resin, further contains a third epoxy resin, and has an average epoxy equivalent weight of 109 to 162. The first epoxy resin contains a polyfunctional glycidylamine-type epoxy resin. The second epoxy resin contains at least one of a p-aminophenol-type epoxy resin and a tetramethylbiphenol-type solid epoxy resin. The third epoxy resin contains a bisphenol A-type epoxy resin having a weight-average molecular weight of 8000.
Abstract translation: 用于碳纤维增强复合材料的基质材料包括基质树脂作为树脂组分。 基体树脂含有第一环氧树脂和第二环氧树脂,或者仅含有第一环氧树脂,还含有第三环氧树脂,平均环氧当量为109〜162。第一环氧树脂含有多官能缩水甘油胺型 环氧树脂。 第二环氧树脂含有对氨基苯酚型环氧树脂和四甲基联苯酚型固体环氧树脂中的至少一种。 第三环氧树脂含有重均分子量为8000的双酚A型环氧树脂。
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公开(公告)号:US11597168B2
公开(公告)日:2023-03-07
申请号:US16648331
申请日:2019-10-03
Applicant: FUKUI PREFECTURAL GOVERNMENT
Inventor: Kazumasa Kawabe , Kohei Yamada , Keiichi Kondo , Hirofumi Iyo , Shin Kaechi
Abstract: The present invention is intended to provide automated lamination method and device that can efficiently perform automated lamination by using a thin-layer tape. A thin-layer tape automated lamination device 1 includes a provisional formation unit 2 configured to form lamination tapes having thicknesses different from each other by laminating a plurality of thin-layer tapes each having a thickness of 5 μm to 80 μm, and a lamination-shaping unit 3 configured to laminate and shape each formed lamination tape in a lamination region of a basal body surface.
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公开(公告)号:US11332586B2
公开(公告)日:2022-05-17
申请号:US15324008
申请日:2015-07-03
Applicant: FUKUI PREFECTURAL GOVERNMENT
Inventor: Kazumasa Kawabe , Keiichi Kondo , Hirofumi Iyo
IPC: C08J5/24 , C08J5/04 , B29B11/16 , B32B5/02 , B32B5/22 , B32B9/00 , B32B5/16 , B29K77/00 , B29K307/04
Abstract: A quasi-isotropic reinforced sheet material T formed by integrating a plurality of chopped semi prepreg sheet materials C including a reinforced fiber material and a thermoplastic resin material set in an unimpregnated state such that fiber directions of the reinforced fiber materials are oriented randomly in the two-dimensional direction. The average number of fibers in a thickness direction for materials C ranges is from two to ten and a thickness “t”, relative to the thickness (tp) in an impregnated state, is in a range of tp
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公开(公告)号:US09999995B2
公开(公告)日:2018-06-19
申请号:US14570416
申请日:2014-12-15
Applicant: HONDA MOTOR CO., LTD. , FUKUI PREFECTURAL GOVERNMENT
Inventor: Shuichiro Yoshida , Keiichi Kondo
CPC classification number: B29C43/58 , B29C35/0288 , B29C70/44 , B29C2037/90 , B29C2043/5808 , B29C2043/5816 , B29K2063/00 , B29K2307/04
Abstract: A method for producing a molded article of a fiber-reinforced plastic include molding a fiber-resin mixture containing an inorganic reinforcing fiber and a thermosetting resin under heat and pressure. The elapsed time since the thermosetting resin reached a molding temperature at which a hardening reaction proceeds is measured, the loss angle δ of the thermosetting resin is measured in a dynamic viscoelasticity measurement, and the relationship between the elapsed time and the loss angle δ is evaluated to calculate the range of the elapsed time, within which the loss angle δ is 0.55 to 1.57 rad after the loss angle δ reached the maximum value, as the pressurization start range. The fiber-resin mixture is heated to the molding temperature and pressure application to the fiber-resin mixture is started within the pressurization start range, to obtain the molded article of the fiber-reinforced plastic.
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公开(公告)号:US09895867B2
公开(公告)日:2018-02-20
申请号:US14780357
申请日:2014-03-18
Applicant: FUKUI PREFECTURAL GOVERNMENT
Inventor: Kazumasa Kawabe , Hideki Sasayama , Keiichi Kondo
IPC: B32B27/08 , B32B9/04 , B32B17/06 , C08J5/24 , B32B5/26 , B32B27/12 , B32B27/18 , B32B27/38 , B32B27/20
CPC classification number: B32B27/08 , B32B5/26 , B32B27/12 , B32B27/18 , B32B27/20 , B32B27/38 , B32B2250/05 , B32B2255/10 , B32B2255/26 , B32B2260/046 , B32B2262/101 , B32B2262/106 , B32B2264/0264 , B32B2305/08 , B32B2307/514 , B32B2307/54 , B32B2307/552 , B32B2307/558 , C08J5/24
Abstract: The present invention has an object to provide a laminated molded body in which a thin fiber reinforced layer is laminated and having a favorable strength characteristic. The laminated molded body (1) includes a laminated portion (a laminated portion of SR1 on an upper side and SR1, for example) in which fiber reinforced layers SR1 to SRn, each having a thickness of 20 to 80 μm in which a reinforcing fiber material is dispersed in a thermosetting resin material which serves as a matrix, are laminated, and a laminated portion in which a resin layer is laminated between the fiber reinforced layers (a laminated portion of SR2 on the upper side, TP1, and SR3, for example).
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公开(公告)号:US09670356B2
公开(公告)日:2017-06-06
申请号:US14965390
申请日:2015-12-10
Applicant: HONDA MOTOR CO., LTD. , FUKUI PREFECTURAL GOVERNMENT
Inventor: Shuichiro Yoshida , Keiichi Kondo
CPC classification number: C08L63/00 , C08K3/04 , C08K7/06 , C08L2205/02 , C08L2205/03 , C08L2666/55
Abstract: A matrix material for a carbon fiber-reinforced composite comprises a matrix resin as a resin component. The matrix resin contains both a first epoxy resin and a second epoxy resin or only the first epoxy resin, further contains a third epoxy resin, and has an average epoxy equivalent weight of 109 to 162. The first epoxy resin contains a polyfunctional glycidylamine-type epoxy resin. The second epoxy resin contains at least one of a p-aminophenol-type epoxy resin and a tetramethylbiphenol-type solid epoxy resin. The third epoxy resin contains a bisphenol A-type epoxy resin having a weight-average molecular weight of 8000.
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9.
公开(公告)号:US11548241B2
公开(公告)日:2023-01-10
申请号:US16600204
申请日:2019-10-11
Applicant: SUBARU CORPORATION , Fukui Prefectural Government
Inventor: Natsumi Yasukochi , Kei Koiwai , Shigekazu Uchiyama , Kazumasa Kawabe , Keiichi Kondo , Hirofumi Iyo
Abstract: According to one implementation, a fiber width adjustment device includes: a feeder and an adjuster. The feeder feeds a tape material in a length direction of the tape material. The tape material consists of fibers for a fiber reinforced resin after or before the fibers are impregnated with a resin. The adjuster has a path for the tape material. The path is formed by at least a bottom and a pair of wall surfaces. The interval of the wall surfaces decreased gradually. The width of the tape material which passed the path is changed by adjusting a part of the path. The tape material passes through the part of the path while contacting with the bottom and the wall surfaces.
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