PROCESS CONTROL PATTERN TO IMPROVE NANOIMPRINT DETACHING PROCESS

    公开(公告)号:US20240427236A1

    公开(公告)日:2024-12-26

    申请号:US18755207

    申请日:2024-06-26

    Applicant: GOOGLE LLC

    Abstract: A method of nanoimprinting a waveguide includes forming a working stamp having at least one waveguide feature pattern and at least one process control feature pattern. The working stamp is pressed into a waveguide workpiece thereby forming waveguide features in one or more functional waveguide zones of the waveguide workpiece and one or more sets of process control features in one or more regions outside of the one or more functional waveguide zones. The working stamp is detached from the waveguide workpiece.

    METHODS AND APPARATUSES FOR IMPLEMENTING VARIED OPTICAL GRATING GEOMETRIES IN AN AUGMENTED REALITY DISPLAY

    公开(公告)号:US20240231100A9

    公开(公告)日:2024-07-11

    申请号:US18372222

    申请日:2023-09-25

    Applicant: GOOGLE LLC

    CPC classification number: G02B27/0172 G02B6/34 G02B2027/0178

    Abstract: An augmented-reality (AR) eyewear display utilizes an optical waveguide having multi-layered optical gratings in a repeating arrangement. The optical gratings include varying depths, slope angles, lengths, and/or widths in order to tune the gratings to provide an improved AR eyewear display. By using the different configurations of two-dimensional or three-dimensional gratings disclosed herein in a waveguide of an AR eyewear display, optical characteristics of the waveguide are optimized to provide, e.g., high resolution and/or contrast, high display uniformity, high input coupling efficiency, and/or high output coupling efficiency. Accordingly, in some embodiments, aspects of the present disclosure enable lower-power AR eyewear displays to produce the same quality of display of a higher-power conventional AR eyewear display waveguide.

    FABRICATION OF SLANTED GRATING MASTER AND WORKING STAMP USING GRAYSCALE LITHOGRAPHY AND PLASMA ETCHING

    公开(公告)号:US20240168207A1

    公开(公告)日:2024-05-23

    申请号:US18489397

    申请日:2023-10-18

    Applicant: GOOGLE LLC

    CPC classification number: G02B5/1857 G02B6/0065 G02B27/0172 G02B2027/0178

    Abstract: A method for fabricating a working stamp for forming slanted surface gratings in a waveguide workpiece includes providing a master workpiece comprising a substrate and performing a sequence of photoresist deposition processes, grayscale lithography processes, and etching processes on the master workpiece so as to form an imprint replication master having a pattern of slanted gratings in a working surface of its substrate, the slanted gratings having sidewalls that are not substantially orthogonal to a working surface of the substrate. The method also includes conforming a soft stamp material layer to the working surface of the imprint replication master so that the soft stamp material layer has a pattern of slanted protrusions corresponding to the pattern of slanted gratings, and removing the imprint replication master from the soft stamp material and curing the soft stamp material layer surrounding the pattern of slanted protrusions to form the working stamp.

    FABRICATION OF NANOIMPRINT WORKING STAMPS WITH COMBINED PATTERNS FROM MULTIPLE MASTER STAMPS

    公开(公告)号:US20240134271A1

    公开(公告)日:2024-04-25

    申请号:US18489404

    申请日:2023-10-17

    Applicant: GOOGLE LLC

    Abstract: A method for fabricating a working stamp for forming surface gratings in a waveguide workpiece includes performing a series of step lithography processes using a series of master stamps so as to form a working stamp having a first surface having a plurality of surface gratings formed therein. Each step lithography process includes pressing a master stamp of the series of master stamps into a material layer of a working stamp workpiece at a corresponding region of the material layer, the master stamp having a plurality of surface grating patterns formed thereon. Each step lithography process further includes applying ultraviolet light to the corresponding region to locally cure the material layer at the corresponding region and detaching the master stamp from the material of the working stamp after applying the ultraviolet light.

    METHODS AND APPARATUSES FOR IMPLEMENTING VARIED OPTICAL GRATING GEOMETRIES IN AN AUGMENTED REALITY DISPLAY

    公开(公告)号:US20240134198A1

    公开(公告)日:2024-04-25

    申请号:US18372222

    申请日:2023-09-24

    Applicant: GOOGLE LLC

    CPC classification number: G02B27/0172 G02B6/34 G02B2027/0178

    Abstract: An augmented-reality (AR) eyewear display utilizes an optical waveguide having multi-layered optical gratings in a repeating arrangement. The optical gratings include varying depths, slope angles, lengths, and/or widths in order to tune the gratings to provide an improved AR eyewear display. By using the different configurations of two-dimensional or three-dimensional gratings disclosed herein in a waveguide of an AR eyewear display, optical characteristics of the waveguide are optimized to provide, e.g., high resolution and/or contrast, high display uniformity, high input coupling efficiency, and/or high output coupling efficiency. Accordingly, in some embodiments, aspects of the present disclosure enable lower-power AR eyewear displays to produce the same quality of display of a higher-power conventional AR eyewear display waveguide.

    FABRICATION OF NANOIMPRINT WORKING STAMPS WITH COMBINED PATTERNS FROM MULTIPLE MASTER STAMPS

    公开(公告)号:US20240231221A9

    公开(公告)日:2024-07-11

    申请号:US18489404

    申请日:2023-10-18

    Applicant: GOOGLE LLC

    Abstract: A method for fabricating a working stamp for forming surface gratings in a waveguide workpiece includes performing a series of step lithography processes using a series of master stamps so as to form a working stamp having a first surface having a plurality of surface gratings formed therein. Each step lithography process includes pressing a master stamp of the series of master stamps into a material layer of a working stamp workpiece at a corresponding region of the material layer, the master stamp having a plurality of surface grating patterns formed thereon. Each step lithography process further includes applying ultraviolet light to the corresponding region to locally cure the material layer at the corresponding region and detaching the master stamp from the material of the working stamp after applying the ultraviolet light.

    LOCALLY MODIFIED WAVEGUIDE TOTAL THICKNESS VARIATION

    公开(公告)号:US20250162337A1

    公开(公告)日:2025-05-22

    申请号:US18515631

    申请日:2023-11-21

    Applicant: GOOGLE LLC

    Abstract: Optical waveguides are formed based on measured parameters of an optical substrate. Regions for forming one or more optical elements are identified based on these measurements, and inkjet deposition is utilized to deposit a refraction-matched deposition material is applied to one or more identified regions to selectively modify the total thickness variation (TTV) in each such region. Prior to or subsequent to the deposition, optical gratings or other optical elements are formed within the adjusted regions.

    CASTING FABRICATION OF REFLECTIVE POLYMER WAVEGUIDE

    公开(公告)号:US20250076563A1

    公开(公告)日:2025-03-06

    申请号:US18810012

    申请日:2024-08-20

    Applicant: GOOGLE LLC

    Abstract: A fabrication process uses casting to form portions of a waveguide having ultra-flat surfaces. A casting resin is coated between a prism mold and a top flat mold via inkjet, slot die, spray coating, etc. The top flat mold is lowered to conform with the casting resin and the casting resin is then cured to form a bottom prism array. After curing, the bottom prism array is demolded from the prism mold and the top flat mold is used as a carrier wafer to support the bottom prism array. The bottom prism array is selectively coated with a reflective coating and a second casting process is performed by coating the bottom prism array with casting resin to form a reflective waveguide.

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