ADDITIVE MANUFACTURING OF ELECTRONICS HAVING BULK PROPERTIES

    公开(公告)号:US20190337054A1

    公开(公告)日:2019-11-07

    申请号:US15970613

    申请日:2018-05-03

    Abstract: An embodiment of a method includes depositing a quantity of first intermediary material onto an electrically insulating substrate in a pattern corresponding to a desired pattern of a first conductive structure. The first intermediary material is adhered to the substrate to form a first intermediate layer to maintain the desired pattern of the first conductive structure. A quantity of a precursor of electrically conductive material is deposited generally along the pattern of the first intermediate layer. Energy is applied to enable migration and consolidation of the first electrically conductive material along the pattern of the first intermediate layer, forming a functional, electrically conductive top layer. At least one of the first electrically conductive material and its precursor has a wetting angle of less than 90° relative to the first intermediate layer, and a wetting angle greater than 90° relative to the substrate. At least one of the depositing steps is an additive deposition step.

    COMPOSITE ELECTRICALLY CONDUCTIVE STRUCTURES
    3.
    发明申请
    COMPOSITE ELECTRICALLY CONDUCTIVE STRUCTURES 有权
    复合电导体结构

    公开(公告)号:US20160168693A1

    公开(公告)日:2016-06-16

    申请号:US15050635

    申请日:2016-02-23

    Abstract: A method of tailoring an amount of graphene in an electrically conductive structure, includes arranging a substrate material in a plurality of strands and arranging at least one graphene layer coated circumferentially on one or more of the strands of the plurality of strands, the graphene layer being a single atom-thick layer of carbon atoms arranged in a hexagonal pattern, the substrate material and the at least one graphene layer having an axial direction. A first cross-section taken along the axial direction of the substrate and the at least one graphene layer includes a plurality of layers of the substrate material and at least one internal layer of the graphene alternatively disposed between the plurality of layers of the substrate material.

    Abstract translation: 一种在导电结构中调整一定量的石墨烯的方法包括将基底材料布置在多个股线中,并且将至少一个石墨烯层布置在多个股线的一个或多个股线上周向涂布,石墨烯层为 布置成六边形图案的单个原子厚的碳原子层,所述基底材料和所述至少一个石墨烯层具有轴向方向。 沿着衬底和至少一个石墨烯层的轴向截取的第一横截面包括多个衬底材料层,并且石墨烯的至少一个内层交替地设置在衬底材料的多个层之间。

    Multilayered coils
    5.
    发明授权

    公开(公告)号:US10770225B2

    公开(公告)日:2020-09-08

    申请号:US15231304

    申请日:2016-08-08

    Abstract: A method of producing electrical coils includes preparing a plurality of coil layers. Each coil layer is prepared by printing an electrically conductive coil pattern on a layer substrate. Each coil pattern includes an inner end at a first via through the substrate at a point radially inside the coil pattern, and an outer end at a second via through the substrate at a point radially outside the coil pattern. The method also includes joining the coil layers into a stack and electrically connecting successive coil patterns of the plurality of coil layers to one another through the vias to form a conductive coil extending through the stack.

    Laser enhancements of micro cold spray printed powder

    公开(公告)号:US10029476B2

    公开(公告)日:2018-07-24

    申请号:US15282178

    申请日:2016-09-30

    Abstract: A micro cold spray printer system having: a printer housing having a longitudinal axis; a transfer tube defining an optical chamber oriented parallel and coaxial to a the longitudinal axis of the housing the optical chamber having an exit; a particle supply inlet fluidly connected to the optical chamber, the particle supply inlet in operation supplying particles to flow through the optical chamber along the longitudinal axis and out the exit; and a laser that in operation emits a laser beam into the optical chamber to heat the particles to a selected temperature. The laser beam is directed at an angle that is not parallel to the longitudinal axis.

    MULTILAYERED COILS
    7.
    发明申请
    MULTILAYERED COILS 审中-公开

    公开(公告)号:US20180040419A1

    公开(公告)日:2018-02-08

    申请号:US15231304

    申请日:2016-08-08

    Abstract: A method of producing electrical coils includes preparing a plurality of coil layers. Each coil layer is prepared by printing an electrically conductive coil pattern on a layer substrate. Each coil pattern includes an inner end at a first via through the substrate at a point radially inside the coil pattern, and an outer end at a second via through the substrate at a point radially outside the coil pattern. The method also includes joining the coil layers into a stack and electrically connecting successive coil patterns of the plurality of coil layers to one another through the vias to form a conductive coil extending through the stack.

    COMPOSITES AND METHODS OF MAKING COMPOSITE MATERIALS
    8.
    发明申请
    COMPOSITES AND METHODS OF MAKING COMPOSITE MATERIALS 审中-公开
    复合材料和复合材料的制备方法

    公开(公告)号:US20160372228A1

    公开(公告)日:2016-12-22

    申请号:US14745004

    申请日:2015-06-19

    Abstract: A method of making a composite material includes disposing a carbon-based particulate material, such as graphene or carbon nanotubes, in an activation solution and activating surfaces of the carbon-based particulate material using the activation solution. Once the surfaces of the carbon-based particulate material have been activated a metallic coating is applied to the activated surfaces to form a composite material. The composite material is then recovered as a particulate material formed having carbon-based particulate material with a metallic coating that is suitable for fusing together for forming electrical conductors, such as with an additive manufacturing technique.

    Abstract translation: 制造复合材料的方法包括在活化溶液中设置碳基颗粒材料,例如石墨烯或碳纳米管,并使用活化溶液活化碳基颗粒材料的表面。 一旦已经激活了碳基颗粒材料的表面,就将金属涂层施加到活化表面上以形成复合材料。 然后将复合材料作为形成的具有碳基颗粒材料的颗粒材料回收,所述颗粒材料具有适合于熔合在一起以形成电导体的金属涂层,例如用添加剂制造技术。

    Composite electrically conductive structures
    9.
    发明授权
    Composite electrically conductive structures 有权
    复合导电结构

    公开(公告)号:US09299473B2

    公开(公告)日:2016-03-29

    申请号:US13915038

    申请日:2013-06-11

    Abstract: An electrically conductive structure including a substrate material and graphene. A first cross-section taken along an axial direction of the electrically conductive structure includes a plurality of layers of the substrate material and at least one internal layer of the graphene alternatingly disposed between the plurality of layers of the substrate material. A method of tailoring an amount of graphene in an electrically conductive structure is also included.

    Abstract translation: 包括基底材料和石墨烯的导电结构。 沿着导电结构的轴向截取的第一横截面包括基底材料的多个层和交替地设置在基底材料的多个层之间的石墨烯的至少一个内部层。 还包括在导电结构中调整一定量的石墨烯的方法。

    Composite electrically conductive structures

    公开(公告)号:US09903017B2

    公开(公告)日:2018-02-27

    申请号:US15050635

    申请日:2016-02-23

    Abstract: A method of tailoring an amount of graphene in an electrically conductive structure, includes arranging a substrate material in a plurality of strands and arranging at least one graphene layer coated circumferentially on one or more of the strands of the plurality of strands, the graphene layer being a single atom-thick layer of carbon atoms arranged in a hexagonal pattern, the substrate material and the at least one graphene layer having an axial direction. A first cross-section taken along the axial direction of the substrate and the at least one graphene layer includes a plurality of layers of the substrate material and at least one internal layer of the graphene alternatively disposed between the plurality of layers of the substrate material.

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