摘要:
A method for controlling a transformation process in which the conversion of charge materials to a product takes place along a transformation interface from the crystal and/or grain and/or phase and/or pore surface into the charge material, wherein one or more chemical elements in the charge materials is released and/or incorporated and/or rearranged and wherein the conversion of the charge materials takes place along advancing transformation interfaces. The charge materials are identified on the basis of at least one optical, in particular microscopic, analysis with respect to their phases and/or phase components and/or their phase morphology, structure, texture and/or their chemical composition. On the basis of these variables, reference functions for the charge materials, which describe the conversion of the charge materials in the process, are assigned and used for establishing the process parameters of the transformation process.
摘要:
A method for controlling a transformation process in which the conversion of charge materials to a product takes place along a transformation interface from the crystal and/or grain and/or phase and/or pore surface into the charge material, wherein one or more chemical elements in the charge materials is released and/or incorporated and/or rearranged and wherein the conversion of the charge materials takes place along advancing transformation interfaces. The charge materials are identified on the basis of at least one optical, in particular microscopic, analysis with respect to their phases and/or phase components and/or their phase morphology, structure, texture and/or their chemical composition. On the basis of these variables, reference functions for the charge materials, which describe the conversion of the charge materials in the process, are assigned and used for establishing the process parameters of the transformation process.
摘要:
A method and device are disclosed for automatically evaluating a delivery system in respect of the energy efficiency and emissions efficiency thereof. The method may include: determining a service level for the delivery system according to an energy intensity and an evaluation relevance of the particular delivery system, detecting energy data and emissions data of the delivery system corresponding to the determined service level of the delivery system, and calculating at least one indicator based on the detected energy data and emissions data and/or based on data for the energy management and environmental management of the delivery system for evaluating the delivery system with respect to the energy efficiency and emissions efficiency thereof.
摘要:
In a method for the production of molten metal, oxygen, a reducing agent and iron reduced in a reduction reactor are introduced into a melt gasifier, the reducing agent is gasified with oxygen and reduced iron is melted by means of the heat which occurs, the cupola gas being used as at least a fraction of the reduction gas. Reacted top gas is drawn off from the reduction reactor.For increased efficiency in terms of energy and raw materials, there is in this case provision for at least part of the heat energy of the top gas and/or of the fraction of the reduction gas which is provided for use as cooling gas and as excess gas to be utilized for the indirect heating of at least one further gas used in the method.For this purpose, at least one heat exchanger in a line for top gas and/or the fraction of the reduction gas which is provided for use as cooling gas and as excess gas is provided, at least one further gas used in the method flowing through said heat exchanger.
摘要:
A method for the removal of CO2 from exhaust gases, e.g., exhaust gases from plants for pig-iron production or exhaust gases from synthesis-gas plants, includes removing CO2 using chemical and/or physical absorption, wherein the heat for regenerating the absorbent is obtained at least partially from an air separation plant. As a result, the CO2 can be separated from the exhaust gases to a greater extent than in the pressure-swing adsorption of other gases, but a lower-order energy carrier can additionally be used for this purpose.
摘要:
An injector insert pipe is arranged in the gas channel of a nozzle for injecting oxygen-containing gas into a pig iron production unit, wherein an interspace which surrounds the pipe is present over the entire pipe length between the wall of the gas channel and the pipe outer wall . The pipe extends at least as far as the nozzle end face which contains the mouth of the gas channel. The pipe space is connected to an oxygen-containing gas feed line, and the interspace is connected to a protective gas supply line. In a process, oxygen-containing gas is fed into the pipe space, which after it has flowed through the pipe, enters the production unit at an entry velocity, and the interspace is simultaneously flowed through by a gas which exits into the production unit at an exit velocity, wherein the entry velocity is greater than the exit velocity.
摘要:
Process gas purification device (2) for a melt reduction system (1) comprising at least one reduction reactor (3) and a melting gasification reactor (4), a first line system (5) for discharging a furnace gas (6) from the reduction reactor (3) and a second line system (7) for discharging a generator gas (8) from the melting gasification reactor (4) wherein both line systems (5,7) lead to a respective wet scrubbing system (11, 12). The furnace gas or generator gas flow can be throttled preferably by way of a control element (41) that varies a control gap (40) and the scrubber or cooling liquid (49) can be collected and drained. The first wet scrubber system (11) of the first line system (5) for routing the furnace gas (6) and the second Venturi scrubber system (12) of the second line system (7) for routing the generator gas (8) both discharge into a common mist elimination device (14).
摘要:
A method and device are disclosed for automatically evaluating a delivery system in respect of the energy efficiency and emissions efficiency thereof. The method may include: determining a service level for the delivery system according to an energy intensity and an evaluation relevance of the particular delivery system, detecting energy data and emissions data of the delivery system corresponding to the determined service level of the delivery system, and calculating at least one indicator based on the detected energy data and emissions data and/or based on data for the energy management and environmental management of the delivery system for evaluating the delivery system with respect to the energy efficiency and emissions efficiency thereof.
摘要:
A method for producing molten material, wherein oxygen, reducing agents and iron that has been reduced in a reduction reactor are introduced into a melter gasifier. The reducing agent is gasified with the oxygen and the heat thereby produced melts the reduced iron. Cupola gas from the melter gasifier is used at least as a portion of the reduction gas, and reacted top gas is withdrawn from the reduction reactor. The aim of the invention is to increase energy efficiency and raw material efficiency as well as productivity while at the same time obtaining metallurgically improved properties of the product. For this purpose, at least a portion of the top gas is branched off from the line for the withdrawal of the top gas from the reduction reactor and is returned via at least one return line leading to the melter gasifier and is introduced into the melter gasifier.
摘要:
In a method and a device for operating a smelting reduction process, at least part of an export gas from a blast furnace or a reduction unit is thermally utilized in a gas turbine and the exhaust gas of this gas turbine is used in a waste heat steam generator to generate steam. The remaining part of the export gas is fed to a CO2 separation apparatus, the tail gas thereby obtained being fed to a waste heat steam generator and burned for additional steam generation. The combustible components of the tail gas are sent for thermal utilization in a steam generator, so that the overall energy balance of the thermal use of the export gas is improved. In addition, a further part of the export gas is qualitatively improved by the CO2 separation apparatus, so as to generate a high-quality reduction gas which can be supplied for metallurgical use.