摘要:
Disclosed herein is a gradient thin film, formed on a substrate by simultaneously depositing different materials on the substrate using a plurality of thin film deposition apparatuses provided in a vacuum chamber, wherein the gradient thin film is formed such that the composition thereof is continuously changed depending on the thickness thereof by deposition control plates provided in the path through which the different materials move to the substrate. The gradient thin film is advantageous in that the thin film is formed by simultaneously depositing different materials using various deposition apparatuses, so that the composition thereof is continuously changed depending on the thickness thereof, with the result that the physical properties of a thin film are easily controlled and the number of deposition processes is decreased, and thus processing time and manufacturing costs are decreased, thereby improving economic efficiency.
摘要:
Disclosed herein is a deposition apparatus with a guide roller for a long superconducting tape. The deposition apparatus has a supply reel which is provided in a vacuum chamber and rotated to supply the tape, a feed and deposition unit which is spaced apart from the supply reel and vacuum deposits a superconducting layer on the tape while feeding the tape, and a collection reel which is spaced apart from the feed and deposition unit and is rotated to collect the vacuum-deposited tape. The feed and deposition unit includes a drum which is rotated to wind the tape on a predetermined portion of an outer circumference of the drum several times, thus feeding the tape, and a guide roller which is spaced apart from the drum, includes a plurality of rollers each having on an outer circumference thereof grooves and protrusions at regular intervals, and is inclined at a predetermined angle with respect to a rotating shaft of the drum by a sum of a width of the tape and a thickness of each of the protrusions, with the tape passing over an outer circumference of the guide roller. The invention deposits a superconducting layer while maintaining constant tension when the tape is thermally deposited, thus preventing the tape from being deformed because of the difference in the thermal expansion and contraction of the tape resulting from non-uniform tension.
摘要:
A method and apparatus for manufacturing superconducting tape through an integrated process, including the steps of: heat-treating a substrate wound on a drum in a reaction chamber; continuously depositing components, constituting a buffer layer, a superconducting layer, a contact resistance layer, and a protective layer of the superconducting tape, which are supplied from a deposition chamber, on the substrate; and heat-treating the substrate deposited with the components. The present invention is advantageous in that the unit cost and time for manufacturing a superconducting tape are decreased because all processes for manufacturing a superconducting tape can be performed under the same conditions, the uniformity and performance of a superconducting tape is improved because the same deposition conditions are applied to all of the process for manufacturing a superconducting tape, and a high-quality superconducting tape having high deposition efficiency can be obtained because specific components can be deposited on a large-sized substrate using a drum.
摘要:
Disclosed herein is a deposition apparatus with a guide roller for a long superconducting tape. The deposition apparatus has a supply reel which is provided in a vacuum chamber and rotated to supply the tape, a feed and deposition unit which is spaced apart from the supply reel and vacuum deposits a superconducting layer on the tape while feeding the tape, and a collection reel which is spaced apart from the feed and deposition unit and is rotated to collect the vacuum-deposited tape. The feed and deposition unit includes a drum which is rotated to wind the tape on a predetermined portion of an outer circumference of the drum several times, thus feeding the tape, and a guide roller which is spaced apart from the drum, includes a plurality of rollers each having on an outer circumference thereof grooves and protrusions at regular intervals, and is inclined at a predetermined angle with respect to a rotating shaft of the drum by a sum of a width of the tape and a thickness of each of the protrusions, with the tape passing over an outer circumference of the guide roller. The invention deposits a superconducting layer while maintaining constant tension when the tape is thermally deposited, thus preventing the tape from being deformed because of the difference in the thermal expansion and contraction of the tape resulting from non-uniform tension.
摘要:
Disclosed is a long-tape deposition apparatus for depositing specific substance on superconductive tape. The apparatus includes a drum having a helically-shaped guide groove formed on the outer surface thereof and a strip of tape wound along the guide groove and disposed in a vacuum chamber, a deposition source disposed to be distanced from the drum, a supply reel and a retreat reel disposed at respective sides of a shaft of the drum for supply and retreat of the tape, respectively, in which when the drum rotates, specific substance from the deposition source is deposited on the surface of the tape and at the same time the tape is continuously supplied and retreated by the supply reel and the retreat reel, and a slip-roller installed to extend along longitudinal direction of the drum, to be near the circumferential surface of the drum and to protrude from the outer surface of the drum, the slip-roller which rotates along moving direction of the tape enabling the tape to slip over the guide groove of the drum.
摘要:
Disclosed herein is a superconducting strip having a metal coating layer and a method of manufacturing the superconducting strip. The method of manufacturing the superconducting strip includes: washing a superconducting thin film, a stabilizing substrate and an anti-bonding substrate with alcohol; forming a metal coating layer on each of the superconducting thin film and stabilizing substrate; adhering the superconducting thin film and stabilizing substrate to each other such that the metal coating layer formed on the superconducting thin film faces the metal coating layer formed on the stabilizing substrate; disposing the anti-bonding substrate on an outside of the stabilizing substrate and then winding the anti-bonding substrate such that the anti-bonding substrate and the stabilizing substrate are closely adhered to each other by winding the anti-bonding substrate around a bobbin under a predetermined tension; and heat-treating the superconducting thin film and stabilizing substrate such that they are bonded to each other by the metal coating layer disposed therebetween.
摘要:
Disclosed is a deposition apparatus for depositing a specific substance on an elongate substrate such as an elongate strip of tape or film. The apparatus includes a vacuum chamber, supply reel and the for reel for supplying elongate substrate in rolled form, a drum, disposed in the vacuum chamber, the drum having a helically-shaped guide groove formed along an outer surface of the drum for receiving the elongate substrate supplied from the supply reel to be wound in the guide groove and to subsequently feed the elongate substrate to a retreat reel to wind thereon upon rotation of the drum, and a deposition source material for depositing a material onto a surface of the elongate substrate which is wound on the drum. The apparatus further includes at least one slip-roller disposed adjacent to the drum in a longitudinal direction of the drum, wherein the slip-roller at least partially protrudes outwardly from an outer surface of the drum and being rotated in a moving direction of the elongate substrate such that a portion of the elongated substrate received in the helically-shaped guide groove of the drum is pulled out of contact from the guide groove to reduce a frictional contact there-between as the elongated substrate is fed upon rotation of the drum and the slip-roller.
摘要:
Disclosed herein is a superconducting strip having a metal coating layer and a method of manufacturing the superconducting strip. The method of manufacturing the superconducting strip includes: washing a superconducting thin film, a stabilizing substrate and an anti-bonding substrate with alcohol; forming a metal coating layer on each of the superconducting thin film and stabilizing substrate; adhering the superconducting thin film and stabilizing substrate to each other such that the metal coating layer formed on the superconducting thin film faces the metal coating layer formed on the stabilizing substrate; disposing the anti-bonding substrate on an outside of the stabilizing substrate and then winding the anti-bonding substrate such that the anti-bonding substrate and the stabilizing substrate are closely adhered to each other by winding the anti-bonding substrate around a bobbin under a predetermined tension; and heat-treating the superconducting thin film and stabilizing substrate such that they are bonded to each other by the metal coating layer disposed therebetween.
摘要:
A method and apparatus for manufacturing superconducting tape through an integrated process, including the steps of: heat-treating a substrate wound on a drum in a reaction chamber; continuously depositing components, constituting a buffer layer, a superconducting layer, a contact resistance layer, and a protective layer of the superconducting tape, which are supplied from a deposition chamber, on the substrate; and heat-treating the substrate deposited with the components. The present invention is advantageous in that the unit cost and time for manufacturing a superconducting tape are decreased because all processes for manufacturing a superconducting tape can be performed under the same conditions, the uniformity and performance of a superconducting tape is improved because the same deposition conditions are applied to all of the process for manufacturing a superconducting tape, and a high-quality superconducting tape having high deposition efficiency can be obtained because specific components can be deposited on a large-sized substrate using a drum.
摘要:
Disclosed herein is a method of manufacturing round wire using superconducting tape, including the steps of: slitting superconducting tape into superconducting tape strips; silver-coating the slit superconducting tape strips; laminating the silver-coated superconducting tape strips to form a superconducting tape laminate having a square cross-section; holding the superconducting tape laminate; heat-treating the fixed superconducting tape laminate to cause diffusion junction between silver; and copper-plating the heat-treated superconducting tape laminate to have a circular section. The method is advantageous in that, since it is formed by slitting, silver-coating and laminating conventional superconducting tape, its superconducting layer can be protected, and it has a circular cross-section, so that it can be easily joined and wound, with the result that it is expected that, like general copper wires, its application fields will be enlarged because it can be wound in a solenoid shape at the time of magnetic winding.