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1.发明授权Rough surface finished metallic foil with good corrugation workability and catalyst support for exhaust gas purification 有权粗糙的表面成品金属箔具有良好的波纹加工性和催化剂支持，用于排气净化公开(公告)号：US06699587B2
公开(公告)日：2004-03-02
申请号：US10181905
申请日：2002-07-19
IPC分类号： B32B312
CPC分类号： B01J35/02 , B01J35/04 , F01N3/281 , F01N2330/04 , F01N2330/322 , Y02A50/2322 , Y10T428/1234 , Y10T428/12431 , Y10T428/12993
摘要： The present invention is: a metallic foil to be used for a metallic honeycomb for purifying exhaust gas of an automobile or the like, said metallic foil not causing cracks or ruptures to develop in the foil even when it undergoes corrugation work with more sharply bending corner portions of a trapezoidal shape; and a catalyst support for purifying exhaust gas of an automobile or the like, characterized in that said metallic foil, being rough surface finished and having good corrugation workability, is made of heat-resistant stainless steel and has surface roughness more than 2.0 and not more than 5.0 &mgr;m in Rmax and, said metallic catalyst support for purifying exhaust gas has a structure comprising a honeycomb inserted in a jacket, wherein the honeycomb is composed of rough surface finished metallic foil having surface roughness more than 2.0 and not more than 5.0 &mgr;m in Rmax and the jacket is made of heat-resistant stainless steel.
摘要翻译： 本发明是用于金属蜂窝体用于净化汽车等的废气的金属箔，所述金属箔不会在箔中产生裂纹或破裂，即使当其经受波纹加工时，弯曲角度更加急剧 梯形部分; 以及用于净化汽车等的废气的催化剂载体，其特征在于，粗糙表面加工并且具有良好的波纹加工性的金属箔由耐热不锈钢制成，表面粗糙度大于2.0而不是更多 所述用于净化废气的所述金属催化剂载体具有包括插入到外壳中的蜂窝状结构的蜂窝体，其中所述蜂窝体由表面粗糙度大于2.0且不大于5.0μm的粗糙表面成品金属箔构成， Rmax和夹克由耐热不锈钢制成。
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2.发明授权Metal honeycomb body for exhaust gas purification catalyst and method for producing the same 有权废气净化用催化剂用金属蜂窝体及其制造方法公开(公告)号：US06689328B1
公开(公告)日：2004-02-10
申请号：US09423489
申请日：2000-03-06
申请人： Tadayuki Otani , Atuhiko Imai , Masayuki Kasuya , Kazutoshi Iwami , Toru Utsumi , Mikio Yamanaka , Hitoshi Ohta , Yoshikuni Tokunaga , Fujio Shimizu , Toshihiro Egami , Tamio Noda
发明人： Tadayuki Otani , Atuhiko Imai , Masayuki Kasuya , Kazutoshi Iwami , Toru Utsumi , Mikio Yamanaka , Hitoshi Ohta , Yoshikuni Tokunaga , Fujio Shimizu , Toshihiro Egami , Tamio Noda
IPC分类号： B01J3504
CPC分类号： B23K1/0014 , B01J35/04 , B21D47/00 , B23K1/20 , B23K20/023 , B23K2101/02 , F01N3/281 , F01N2330/32 , F01N2330/322 , F01N2350/02 , Y10T29/49345 , Y10T428/1234
摘要： In order to improve solid phase diffusion bondability at contact portions between a metal flat foil and a metal corrugated foil together constituting a metal honeycomb body for a catalyst converter used for purifying an exhaust gas and to improve engine durability, the present invention comprises one or combination of the following structures; a structure wherein at least one of the metal foils has a foil thickness of less than 40 &mgr;m; a structure wherein an Al content after bonding is at least 3%; a structure wherein the surface condition of both metal foils in a width-wise direction has a predetermined surface coarseness or a predetermined surface shape and condition; and a structure wherein the width of contact portions between both metal foils is at least five times the thickness of the metal foils. In order to further improve engine durability, the present invention disposes an unbonded portion inside the honeycomb body having the construction described above, or disposes a shell on the outer periphery of the honeycomb body.
摘要翻译： 为了提高一起构成用于净化废气的催化剂转化体的金属蜂窝体和提高发动机耐久性的金属平箔和金属波纹状箔之间的接触部分的固相扩散接合性，本发明包括一种或组合 的以下结构; 一种结构，其中至少一个金属箔具有小于40μm的箔厚度; 结合后的Al含量为3％以上的结构。 两个金属箔在宽度方向上的表面状态具有预定的表面粗糙度或规定的表面形状和条件的结构; 以及两个金属箔之间的接触部分的宽度是金属箔的厚度的至少五倍的结构。 为了进一步提高发动机耐久性，本发明将具有上述结构的蜂窝体内的未结合部配置在蜂窝体的外周上，或者在蜂窝体的外周配置壳。
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公开(公告)号：US06908028B2
公开(公告)日：2005-06-21
申请号：US10149522
申请日：2001-09-06
CPC分类号： B01J35/04 , B01D53/885 , B23K2101/02 , F01N3/281 , F01N3/2814 , F01N3/2817 , F01N2330/04 , F01N2330/321 , F01N2450/22
摘要： The present invention provides a method of manufacturing a honeycomb body (1) formed by winding a flat metal foil (3) and a corrugated metal foil (4) in layers and brazing them, capable of reducing the equipment cost of honeycomb body manufacturing facilities and conforming to the countermeasure against an engine misfire problem of the honeycomb body, without causing insufficient or excessive application of adhesive which is seen in the cases of adhesive application methods using rolls; and relates to a method of manufacturing a honeycomb body characterized by: applying an adhesive to the portions to be brazed of the flat or corrugated foil corresponding to a bonding portion (17) which is located at one or both ends of the honeycomb body and/or a bonding portion (18) inside the honeycomb body over a cross section which is located away from one or both ends thereof in the axial direction; then, winding the flat and corrugated foils in layers to form a honeycomb body; then, making the portion of one or both end faces of the honeycomb body corresponding to the bonding portion (16) over the full axial length of the honeycomb body outer layers contact the surface of a liquid binder and having the binder sucked up along contact lines (5) of the flat and corrugated foils; and, then, feeding a brazing filler metal in powder to the honeycomb body so as to have it deposited at the portions where the adhesive and binder have been deposited.
摘要翻译： 本发明提供一种制造蜂窝体（1）的方法，该蜂窝体（1）通过将扁平金属箔（3）和波纹状金属箔（4）卷成层叠而钎焊而形成，能够降低蜂窝体制造设备的设备成本， 符合蜂窝体的发动机失火问题的对策，而不会导致使用辊的粘合剂施加方法的情况下看不到粘合剂的不足或过度的应用; 涉及一种制造蜂窝体的方法，其特征在于，将粘合剂施加到对应于位于蜂窝体的一端或两端的接合部分（17）的平坦或波纹状箔的钎焊部分和/ 或蜂窝体内部的沿轴向位于远离其一端或两端的横截面上的接合部分（18）; 然后将扁平的瓦楞纸板卷成层状，形成蜂窝体; 然后，使与蜂窝体外层的整个轴向长度对应的蜂窝体的一个或两个端面的一部分或两端面与液体粘合剂的表面接触，并且具有沿接触线吸附的粘结剂 （5）平坦和波纹箔片; 然后将粉末状的钎料填充到蜂窝体中，使其沉积在已经沉积粘合剂和粘结剂的部分。
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公开(公告)号：US07229598B2
公开(公告)日：2007-06-12
申请号：US10830885
申请日：2004-04-23
CPC分类号： B01J35/04 , B23K20/02 , B23K2101/02 , B23K2103/05 , F01N3/281 , F01N13/0097 , F01N2330/04 , F01N2330/321 , F01N2330/322 , F01N2450/22 , Y10T428/1234
摘要： A honeycomb body, which is composed in such a manner that a strip of corrugated foil made of heat-resistant stainless steel containing aluminum and a strip of flat foil made of stainless steel are alternately wound or laminated on each other, is incorporated into an outer cylinder made of metal and integrated into one body by means of diffusion bonding, so that a diffusion bonded metallic catalyst carrier can be formed. Surface roughness of the strip of foil after the completion of diffusion bonding is 0.001 to 2.0 μm when it is expressed by center line average height Ra, and no sintered bridges are formed at both end portions of the diffusion bonded section in the longitudinal direction. The catalyst carrier is manufactured in a condition so that λb, which is defined by λb=6.8×10−12×δf−1×F1/2×Ra−1/2×T1/4×exp(15000/T)×b1/2, can be in a range from 8 to 20 where thickness of the strip of foil is δf (m), average roughness of the foil surface is Ra (m), back tension in the case of winding is F (kgf), contact width of the piece of flat foil with the piece of corrugated foil is b (m), heat treatment temperature is T (K), and degree of vacuum is Pout (Pa), under the condition that 7.52×109×exp(−35000/T)≧8×Pout.
摘要翻译： 一种蜂窝体，其特征在于，将含有铝的耐热不锈钢的波纹状箔条和由不锈钢制成的平箔条彼此交替地卷绕或层叠而成的外壳 由金属制成的圆筒，通过扩散接合而结合成一体，从而可以形成扩散接合的金属催化剂载体。 扩散接合完成后的箔条的表面粗糙度在以中心线平均高度Ra表示时为0.001〜2.0μm，在扩散接合部的长度方向的两端部不形成烧结桥。 催化剂载体的制造条件使得由<？in-line-formula description =“In-line Formulas”end =“lead”→> lambdab = 6.8×10-12 -12 xdeltaf -1
xF <1/2> xRa -1/2 xT 1/4×xexp（15000 / T ）xb <1/2> <？在线公式描述=“在线公式”end =“tail”？>可以在8至20的范围内，其中， 箔是三角形（m），箔表面的平均粗糙度为Ra（m），在卷绕的情况下的背张力为F（kgf），平片箔与波纹箔片的接触宽度为b（m ），热处理温度为T（K），真空度为Pout（Pa）时，在7.52×10 9×（35000 / T）> = 8×Pout的条件下。 -
公开(公告)号：US06761857B1
公开(公告)日：2004-07-13
申请号：US09423944
申请日：2000-02-22
IPC分类号： F01N328
CPC分类号： B01J35/04 , B23K20/02 , B23K2101/02 , B23K2103/05 , F01N3/281 , F01N13/0097 , F01N2330/04 , F01N2330/321 , F01N2330/322 , F01N2450/22 , Y10T428/1234
摘要： A honeycomb body, which is composed in such a manner that a strip of corrugated foil made of heat-resistant stainless steel containing aluminum and a strip of flat foil made of stainless steel are alternately wound or laminated on each other, is incorporated into an outer cylinder made of metal and integrated into one body by means of diffusion bonding, so that a diffusion bonded metallic catalyst carrier can be formed. Surface roughness of the strip of foil after the completion of diffusion bonding is 0.001 to 2.0 &mgr;m when it is expressed by center line average height Ra, and no sintered bridges are formed at both end portions of the diffusion bonded section in the longitudinal direction. The catalyst carrier is manufactured in a condition so that &lgr;b, which is defined by &lgr;b=6.8×10−12×&dgr;f−1×F1/2×Ra−1/2×T1/4×exp(15000/T)×b1/2, can be in a range from 8 to 20 where thickness of the strip of foil is &dgr;f (m), average roughness of the foil surface is Ra (m), back tension in the case of winding is F (kgf), contact width of the piece of flat foil with the piece of corrugated foil is b (m), heat treatment temperature is T (K), and degree of vacuum is Pout (Pa), under the condition that 7.52×109×exp(−35000/T)≧8×Pout.
摘要翻译： 一种蜂窝体，其特征在于，将含有铝的耐热不锈钢的波纹状箔条和由不锈钢制成的平箔条彼此交替地卷绕或层叠而成的外壳 由金属制成的圆筒，通过扩散接合而结合成一体，从而可以形成扩散接合的金属催化剂载体。 扩散接合完成后的箔条的表面粗糙度在以中心线平均高度Ra表示时为0.001〜2.0μm，在扩散接合部的长度方向的两端部不形成烧结桥。 催化剂载体的制造条件使得由万能片的厚度为（m），箔表面的平均粗糙度为Ra（m），由 卷绕情况下的张力为F（kgf），平片箔与波纹箔片的接触宽度为b（m），热处理温度为T（K），真空度为Pout（Pa） ，在7.52×10 9×exp（-35000 / T）> = 8×Pout的条件下。
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6.发明授权Metallic carrier, for automobile exhaust gas purification, made of thin metal foil and method of producing the same 有权金属载体，用于汽车废气净化，由薄金属箔制成及其制造方法公开(公告)号：US06617045B2
公开(公告)日：2003-09-09
申请号：US10300418
申请日：2002-11-20
申请人： Yuichi Okazaki , Masayuki Kasuya , Takuzo Kako , Mikio Yamanaka
发明人： Yuichi Okazaki , Masayuki Kasuya , Takuzo Kako , Mikio Yamanaka
IPC分类号： B32B312
CPC分类号： B32B3/12 , B01J35/04 , B23K1/0008 , B23K33/00 , B23K33/008 , B23K2101/006 , B23K2101/02 , F01N3/281 , F01N2330/04 , Y02A50/2322 , Y10T428/1234 , Y10T428/12347 , Y10T428/12382
摘要： A metallic carrier for automobile exhaust gas purification made of thin metal foil includes a honeycomb unit composed of 8-25 &mgr;m thick corrugated metal foil and flat metal foil joined by solder joints not fewer than 70% of which have a thickness of at least 1.5 times and not greater than 4 times the foil thickness. A method of producing the metal carrier includes a step of forming a honeycomb unit in which 8-25 &mgr;m thick corrugated metal foil and flat metal foil are joined by solder joints using a solder powder, the solder powder having a particle diameter not greater than 4.5 times the thickness of the metal foil constituting the honeycomb unit.
摘要翻译： 由薄金属箔制成的用于汽车废气净化的金属载体包括蜂窝单元，其由8-25μm厚的波形金属箔和由不少于70％的焊料接合的平坦金属箔组成，其厚度至少为1.5倍 并且不大于箔厚度的4倍。 制造金属载体的方法包括形成蜂窝单元的步骤，其中使用焊料粉末通过焊料接合8-25μm厚的波形金属箔和扁平金属箔，所述焊料粉末的粒径不大于4.5 乘以构成蜂窝单元的金属箔的厚度。
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7.发明授权High-strength stainless steel foil for corrugating and process for producing the same 失效用于波纹加工的高强度不锈钢箔及其制造方法
公开(公告)号：US5411610A
公开(公告)日：1995-05-02
申请号：US129131
申请日：1993-08-19
申请人： Jun Araki , Jun Nakatuka , Wataru Murata , Hidehiko Sumitomo , Masayuki Kasuya , Hitoshi Ota , Yuichi Kato , Masuhiro Fukaya , Keiichi Ohmura , Mikio Yamanaka , Fumio Fudanoki
发明人： Jun Araki , Jun Nakatuka , Wataru Murata , Hidehiko Sumitomo , Masayuki Kasuya , Hitoshi Ota , Yuichi Kato , Masuhiro Fukaya , Keiichi Ohmura , Mikio Yamanaka , Fumio Fudanoki
IPC分类号： B21B1/40 , B21B3/02 , C21D8/02 , C21D9/46 , C22C38/00 , C22C38/18 , C22C38/28 , C21D8/00 , C22C38/06
CPC分类号： C21D8/0205 , C22C38/18 , Y10T428/12431
摘要： According to the present invention, a strength of 120 to 200 kgf/mm.sup.2 in terms of 0.2% yield point and optionally a spring critical value of 55 to 150 kgf/mm.sup.2 are imparted to a high-strength stainless steel foil for corrugation by subjecting a thin sheet of a stainless steel comprising an alloy composed mainly of 10 to 40% by weight of Cr and 1 to 10% by weight of Al to final cold rolling and optionally subjecting the cold-rolled sheet to an aging treatment at a temperature in the range of from 80.degree. to 500.degree. C. after the completion of the final cold rolling. This enables corrugation to be effected at a high corrugation rate of 10 m/min or more.
摘要翻译： PCT No.PCT / JP92 / 01513 Sec。 371日期：1993年8月19日 102（e）日期1993年8月19日PCT 1991年11月19日PCT PCT。 出版物WO93 / 13235 日期为1993年7月8日。根据本发明，以0.2％屈服点和任选的55至150kgf / mm 2的弹性临界值计，120至200kgf / mm 2的强度赋予高强度不锈钢 通过使包含主要为10〜40重量％的Cr和1〜10重量％的Al的合金的不锈钢薄片进行最终冷轧，并且任选地使冷轧板进行 在最终冷轧完成后，在80〜500℃的温度下进行时效处理。 这使得可以以10m / min或更高的高波纹率进行波纹化。
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公开(公告)号：US20090148357A1
公开(公告)日：2009-06-11
申请号：US11909760
申请日：2005-03-31
申请人： Masato Kaneeda , Hidehiro Iizuka , Norihiro Shinozuka , Masahiro Sakanushi , Kimihiro Tokushima , Hiroki Hosoe , Masayuki Kasuya , Toshio Iwasaki , Shogo Konya
发明人： Masato Kaneeda , Hidehiro Iizuka , Norihiro Shinozuka , Masahiro Sakanushi , Kimihiro Tokushima , Hiroki Hosoe , Masayuki Kasuya , Toshio Iwasaki , Shogo Konya
CPC分类号： B01J33/00 , B01D53/945 , B01D2255/9022 , B01J23/63 , B01J37/0225 , B01J37/0226 , B01J37/0244 , F01N3/0814 , F01N3/0842 , F01N3/281 , F01N2350/00 , F01N2450/02 , F01N2510/06 , Y02T10/22
摘要： Use of a metallic material containing chromium as a substrate of an exhaust gas purifying catalyst has a problem that the chromium contained in the substrate migrates to a catalytically active component and reacts with the catalytically active component to reduce exhaust gas purification performance. Thus, a film which inhibits the chromium contained in the substrate from migrating is arranged on the substrate's surface. The film is desirably formed by oxidizing a substrate in the air. It is also desirable that a substrate containing aluminum therein be oxidized to cause aluminum contained in the substrate to separate out and thereby form an alpha-alumina film. The film is preferably such that, when the exhaust gas purifying catalyst is heated at 850° C. in the air for 300 hours, the amount of chromium migrated to the catalytically active component is controlled to 0.5 percent by weight or less based on the catalytically active component.
摘要翻译： 使用含有铬的金属材料作为废气净化催化剂的底物具有如下问题：衬底中所含的铬迁移至催化活性组分并与催化活性组分反应以降低废气净化性能。 因此，抑制基板中含有的铬迁移的膜被配置在基板的表面上。 该膜优选通过在空气中氧化基底而形成。 还希望氧化铝中含有铝的基材使基材中所含的铝分离出来，从而形成α-氧化铝膜。 该膜优选使得当排气净化催化剂在空气中在850℃下加热300小时时，迁移至催化活性组分的铬的量基于催化活性控制在0.5重量％以下 活性组分。
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公开(公告)号：US5679428A
公开(公告)日：1997-10-21
申请号：US526061
申请日：1995-09-08
申请人： Sueji Sawada , Masayuki Kasuya
发明人： Sueji Sawada , Masayuki Kasuya
CPC分类号： B42F3/006 , B42C9/0056 , Y10S428/906 , Y10T428/149 , Y10T428/24322 , Y10T428/24752
摘要： The binding machine (1) using the tape employs the binding tape (6) having the bonding tape (7) coated on its rear surface with the adhesive and consists of the boring mechanism (2) for boring the aperture (h) through the papers (P) to be bound and the binding mechanism (3) which winds the bonding tape (7) around or halfway around the portion between the bored aperture (h) and the end surface (p.sub.1) of the papers (P) and so on to be bound and bonds the bonding tape (7) thereto.
摘要翻译： 使用带的装订机（1）使用具有粘合带（7）的装订带（6），其中粘合带（7）在其后表面上用粘合剂涂覆，并由用于通过纸张镗孔（h）的钻孔机构（2） （P）和围绕纸张（P）的孔孔（h）和端表面（p1）之间的部分周围或中途缠绕粘合带（7）的装订机构（3）等 并将粘合带（7）粘合在一起。
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10.发明申请公开(公告)号：US20070129244A1
公开(公告)日：2007-06-07
申请号：US11634241
申请日：2006-12-06
申请人： Masato Kaneeda , Hidehiro Iizuka , Norihiro Shinotsuka , Masahiro Sakanushi , Kimihiro Tokushima , Hiroki Hosoe , Masayuki Kasuya , Toshio Iwasaki , Shogo Konya
发明人： Masato Kaneeda , Hidehiro Iizuka , Norihiro Shinotsuka , Masahiro Sakanushi , Kimihiro Tokushima , Hiroki Hosoe , Masayuki Kasuya , Toshio Iwasaki , Shogo Konya
CPC分类号： B01D53/9422 , B01D53/945 , B01D2255/202 , B01D2255/9022 , B01J23/58 , B01J23/66 , B01J35/04 , B01J37/0244 , F01N3/035 , F01N3/0814 , F01N3/0828 , F01N3/281 , F01N2370/02 , F01N2510/06 , Y02T10/22
摘要： A Cr trapping agent is disposed so that it contacts with constituting components of the substrate containing Cr. As the Cr trapping agent, an element or Ag is used, wherein the element is stronger in basicity than alkali metals or alkaline earth metals. Since the Cr trapping agent prevents transfer of Cr towards the alkali metals or alkaline earth metals, the reaction between Cr and alkali metals or alkaline earth metals is prevented.
摘要翻译： Cr捕集剂被设置成与含有Cr的基板的构成成分接触。 作为Cr捕集剂，使用元素或Ag，其中元素的碱性比碱金属或碱土金属更强。 由于Cr捕集剂防止Cr向碱金属或碱土金属转移，所以可以防止Cr与碱金属或碱土金属之间的反应。
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