公开(公告)号：US20070197736A1

公开(公告)日：2007-08-23

申请号：US10594303

申请日：2005-03-25

申请人： Masanori Hashiba ,  Hideki Kawashiri ,  Kenichi Ioroi ,  Kouichi Matsui

发明人： Masanori Hashiba ,  Hideki Kawashiri ,  Kenichi Ioroi ,  Kouichi Matsui

IPC分类号： C08L67/00 ,  B32B27/20 ,  B32B27/36 ,  B32B21/00

CPC分类号： B29C43/003 ,  B27N3/002 ,  B27N3/04 ,  B29K2105/0002 ,  B29K2311/14

摘要： A method for manufacturing a molded article includes the step of pressing a pre-molding material that is prepared by dispersing a polylactic acid-base aliphatic polyester and a compatible copolymer into kenaf fibers. The compatible copolymer contains a first polymerizable monomer and a second polymerizable monomer. The pressing step is performed at a temperature that permit the polylactic acid-base aliphatic polyester to be changed to a softened state or a molten state. The first polymerizable monomer has a polymerizable double bond part and a hydrophilic group. The second polymerizable monomer has a polymerizable double bond part and an epoxy group.

摘要翻译： 制造模制品的方法包括将通过将聚乳酸类脂肪族聚酯和相容性共聚物分散在洋麻纤维中制备的预成型材料的步骤。 相容性共聚物含有第一可聚合单体和第二可聚合单体。 压制步骤在使聚乳酸类脂肪族聚酯变为软化状态或熔融状态的温度下进行。 第一可聚合单体具有可聚合双键部分和亲水基团。 第二可聚合单体具有可聚合双键部分和环氧基团。

公开(公告)号：US07988905B2

公开(公告)日：2011-08-02

申请号：US10593220

申请日：2005-03-17

申请人： Masanori Hashiba ,  Hideki Kawashiri ,  Takashi Inoh ,  Hisashi Okuyama ,  Hiroshi Urayama ,  Katsuhiko Mochizuki ,  Yuhei Maeda

发明人： Masanori Hashiba ,  Hideki Kawashiri ,  Takashi Inoh ,  Hisashi Okuyama ,  Hiroshi Urayama ,  Katsuhiko Mochizuki ,  Yuhei Maeda

IPC分类号： B27N3/08

CPC分类号： B27N3/002 ,  B27N5/00 ,  B29C43/003 ,  B29K2311/14 ,  B29L2031/3041

摘要： The invention provides a method for manufacturing a molded woody article, which includes compression molding a base material containing wood fibers, polylactic acid fibers and an inorganic filler at a temperature not less than a melting point of the polylactic acid fibers, and maintaining the molded base material at a temperature close to a crystallization temperature of the polylactic acid fibers for a desired period of time, thereby crystallizing the polylactic acid fibers. In the molding step, the base material is entirely deformed and molded into a desired shape while the polylactic acid fibers are melted, and in the crystallizing step, the polylactic acid fibers are solidified, thereby producing the molded article. In the crystallizing step, polylactic acid crystallizes rapidly and reliably utilizing the inorganic filler as a crystal nucleating agent.

摘要翻译： 本发明提供一种用于制造模制木质制品的方法，其包括在不低于聚乳酸纤维的熔点的温度下压缩成型含有木纤维，聚乳酸纤维和无机填料的基材，并且保持模制基材 材料在接近聚乳酸纤维的结晶温度的温度下持续所需的时间，从而使聚乳酸纤维结晶。 在模塑步骤中，在聚乳酸纤维熔化的同时，将基材完全变形并成型为所需形状，并且在结晶步骤中，使聚乳酸纤维固化，由此制造模制品。 在结晶步骤中，聚乳酸利用无机填料作为晶体成核剂迅速且可靠地结晶。

公开(公告)号：US07678308B2

公开(公告)日：2010-03-16

申请号：US10594303

申请日：2005-03-25

申请人： Masanori Hashiba ,  Hideki Kawashiri ,  Kenichi Ioroi ,  Kouichi Matsui

发明人： Masanori Hashiba ,  Hideki Kawashiri ,  Kenichi Ioroi ,  Kouichi Matsui

IPC分类号： B27N3/00

CPC分类号： B29C43/003 ,  B27N3/002 ,  B27N3/04 ,  B29K2105/0002 ,  B29K2311/14

摘要： A method for manufacturing a molded article includes the step of pressing a pre-molding material that is prepared by dispersing a polylactic acid-base aliphatic polyester and a compatible copolymer into kenaf fibers. The compatible copolymer contains a first polymerizable monomer and a second polymerizable monomer. The pressing step is performed at a temperature that permit the polylactic acid-base aliphatic polyester to be changed to a softened state or a molten state. The first polymerizable monomer has a polymerizable double bond part and a hydrophilic group. The second polymerizable monomer has a polymerizable double bond part and an epoxy group.

摘要翻译： 制造模塑制品的方法包括将通过将聚乳酸类脂族聚酯和相容性共聚物分散在洋麻纤维中制备的预成型材料的步骤。 相容性共聚物含有第一可聚合单体和第二可聚合单体。 压制步骤在使聚乳酸类脂肪族聚酯变为软化状态或熔融状态的温度下进行。 第一可聚合单体具有可聚合双键部分和亲水基团。 第二可聚合单体具有可聚合双键部分和环氧基团。

公开(公告)号：US08025959B2

公开(公告)日：2011-09-27

申请号：US12815450

申请日：2010-06-15

申请人： Masanori Hashiba ,  Makoto Hattori

发明人： Masanori Hashiba ,  Makoto Hattori

IPC分类号： B32B27/04

CPC分类号： B32B5/18 ,  B32B3/04 ,  B32B3/28 ,  B32B5/08 ,  B32B5/22 ,  B32B5/245 ,  B32B5/32 ,  B32B15/046 ,  B32B15/18 ,  B32B15/20 ,  B32B25/045 ,  B32B25/08 ,  B32B25/10 ,  B32B25/14 ,  B32B27/065 ,  B32B27/08 ,  B32B27/12 ,  B32B27/18 ,  B32B27/302 ,  B32B27/308 ,  B32B27/32 ,  B32B27/36 ,  B32B2262/06 ,  B32B2262/08 ,  B32B2262/14 ,  B32B2266/025 ,  B32B2266/0264 ,  B32B2266/0278 ,  B32B2270/00 ,  B32B2274/00 ,  B32B2307/306 ,  B32B2307/514 ,  B32B2307/536 ,  B32B2307/54 ,  B32B2307/546 ,  B32B2307/554 ,  B32B2307/584 ,  B32B2307/71 ,  B60R13/02 ,  Y10T428/24994 ,  Y10T428/24995 ,  Y10T428/249971

摘要： The present invention is an interior material for a vehicle having a skin layer and a base layer. The skin layer contains an olefin-based thermoplastic elastomer, a polyolefin resin, a polylactic acid resin and a styrene-based thermoplastic elastomer, in amounts of respectively 20% to 70% by weight, 10% to 50% by weight, 5% to 30% by weight and 5% to 30% by weight based on 100% by weight of the total of these. The base layer is preferably a thin layer in which a natural fiber is dispersed in a phase of a thermoplastic resin such as a polyolefin resin, or a polyurethane foam layer.

摘要翻译： 本发明是一种具有皮肤层和基底层的车辆内部材料。 表层包含烯烃类热塑性弹性体，聚烯烃树脂，聚乳酸树脂和苯乙烯类热塑性弹性体，其含量分别为20〜70重量％，10〜50重量％，5重量％〜 30重量％和5重量％至30重量％，基于这些总量的100重量％。 基层优选是天然纤维分散在热塑性树脂如聚烯烃树脂或聚氨酯泡沫层的相中的薄层。

公开(公告)号：US20100004358A1

公开(公告)日：2010-01-07

申请号：US12444716

申请日：2007-09-21

申请人： Masanori Hashiba

发明人： Masanori Hashiba

IPC分类号： B29C43/00 ,  C08K11/00

CPC分类号： B27N1/02 ,  C08J3/203

摘要： The present invention provides a method for production of a molded article comprising a plant-derived composite material in which a plant-derived material is evenly dispersed and a plant-derived composite material molded article prepared therewith, and a method for production of a plant-derived composite material in which a plant-derived material is evenly dispersed and a plant-derived composite material prepared therewith. The present method for production of a molded article is a method for producing a molded article composed of a plant-derived composite material comprising a plant-derived material (e.g., a kenaf core) and a thermoplastic resin (e.g., polypropylene, polylactic acid), and comprises a process in which the plant-derived material is pressed to obtain raw-material pellets, a process in which the raw-material pellets and the thermoplastic resin are kneaded to obtain a plant-derived composite material, and a process in which the plant-derived composite material is molded into a molded article composed of the plant-derived composite material. The present molded article is obtained by the method.

摘要翻译： 本发明提供一种成型品的制造方法，其包括植物来源的材料均匀分散的植物来源的复合材料和由其制备的植物性复合材料成型体， 植物来源的材料均匀分散的衍生的复合材料和由其制备的植物来源的复合材料。 本发明的成型体的制造方法是由植物来源的复合材料（例如，锦纶核）和热塑性树脂（例如聚丙烯，聚乳酸）构成的成型体的制造方法， 并且包括将植物来源材料压制以获得原料颗粒的方法，将原料颗粒和热塑性树脂捏合以获得植物来源的复合材料的方法，以及其中 将植物性复合材料成型为由植物性复合材料构成的成型品。 本发明的成型品通过该方法得到。

公开(公告)号：US08101112B2

公开(公告)日：2012-01-24

申请号：US12301632

申请日：2007-06-07

申请人： Masanori Hashiba

发明人： Masanori Hashiba

IPC分类号： B29C45/00 ,  B29K1/00

CPC分类号： C08L97/02 ,  B29C45/0001 ,  C08L97/00 ,  C08L101/00 ,  Y10T428/269 ,  C08L2666/18 ,  C08L2666/06 ,  C08L2666/02 ,  C08L2666/26

摘要： A process for producing a molded article includes the mixing step of mixing a plant material, water and a thermoplastic resin to obtain a molding material, and the injecting and molding step of injecting the molding material in a molding die and molding the molding material with the molding die to obtain the molded article. In the mixing step, a material containing lignin in an amount of 10% by mass or more when the total amount of the plant material is taken as 100% by mass is used as the plant material, the thermoplastic resin is mixed in an amount of 5 to 50% by mass and the plant material is mixed in an amount of 50 to 95% by mass when the total amount of the thermoplastic resin and the plant material is taken as 100% by mass, water is mixed in an amount of 5 to 200% by mass based on 100% by mass of the plant material, and the plant material, water and the thermoplastic resin are nixed while thernofusing the thermoplastic resin.

摘要翻译： 一种成型体的制造方法，包括将植物材料，水和热塑性树脂混合以获得成型材料的混合步​​骤，以及将成型材料注入成型模具中的注入和成型步骤，并将成型材料与 成型模具以获得模制品。 在混合步骤中，将植物材料的总量作为100质量％的含有10质量％以上的木质素的材料用作植物材料时，热塑性树脂以 5〜50质量％，当热塑性树脂和植物材料的总量为100质量％时，将植物材料以50〜95质量％的量混合，将水以5 至基于100质量％的植物材料的200质量％，并且将植物材料，水和热塑性树脂固定在热塑性树脂上。

公开(公告)号：US20110109013A1

公开(公告)日：2011-05-12

申请号：US12673855

申请日：2008-10-07

申请人： Masanori Hashiba

发明人： Masanori Hashiba

IPC分类号： B29C45/00 ,  B29C47/00

CPC分类号： B29B9/12 ,  B01F7/00708 ,  B29B7/401 ,  B29B9/08 ,  B29C48/465 ,  B29C48/625 ,  B29K2711/00 ,  C08H8/00 ,  C08J3/201 ,  C08J5/045 ,  C08J2323/12 ,  C08J2367/04 ,  C08L97/02 ,  C08L67/04 ,  C08L23/12

摘要： The object of the present invention is to provide a method for producing a thermoplastic resin composition that contains a vegetable material in a large amount of 50% or more by weight and is capable of being pelletized so as to exhibit high fluidity, and to a method for producing a molded article of a thermoplastic resin. The present production method for the composition is one for producing a thermoplastic resin composition which comprises a vegetable material and a thermoplastic resin, and contains the vegetable material in an amount of 50% to 95% by weight based on 100% by weight of the vegetable material and the thermoplastic resin, and is characterized by comprising a mixing process for mixing the vegetable material such as kenaf core and kenaf fiber, and the thermoplastic resin such as polypropylene and polylactic acid using a mixer, and a pelletizing process for pressing the mixture obtained in the mixing process to form a pellet. In the present production method for the molded article, the thermoplastic resin composition is subjected to extrusion molding or injection molding to form a molded article.

摘要翻译： 本发明的目的是提供一种含有50重量％以上的植物材料并能够造粒以表现出高流动性的热塑性树脂组合物的制造方法， 用于制造热塑性树脂的模塑制品。 本发明的组合物的制造方法是制造包含植物材料和热塑性树脂的热塑性树脂组合物的制造方法，其含有相对于植物的100重量％为50〜95重量％的植物材料 材料和热塑性树脂，其特征在于包括使用混合器混合诸如洋麻核和洋麻纤维的植物材料和诸如聚丙烯和聚乳酸的热塑性树脂的混合方法，以及用于将获得的混合物压制的造粒方法 在混合过程中形成颗粒。 在本发明的成型体的制造方法中，将热塑性树脂组合物进行挤出成形或注射成型，形成成形品。

公开(公告)号：US20060082025A1

公开(公告)日：2006-04-20

申请号：US11243475

申请日：2005-10-04

申请人： Masanori Hashiba ,  Hideki Kawajiri

发明人： Masanori Hashiba ,  Hideki Kawajiri

IPC分类号： B29C43/02

CPC分类号： B27N3/002 ,  D04H1/425 ,  D04H1/541 ,  D04H1/558 ,  D04H1/587 ,  D04H1/64

摘要： A method is taught for manufacturing a fiber molded article that comprises a fibrous material and a binder material. The method includes the steps of molding a base product under heat and pressure, the base product including the fibrous material and a binder material liquid that comprises the binder material fluidized by a fluidizer, and drying the base product under heat and pressure in order to evaporate the fluidizer contained in the base product before the base product is molded. The drying step is performed at a temperature between the boiling point of the fluidizer minus 20° C. and the boiling point of the fluidizer plus 20° C. and below the melting point of the binder material.

摘要翻译： 教导制造包含纤维材料和粘合剂材料的纤维模制品的方法。 该方法包括以下步骤：在加热和压力下成型基础产品，所述基础产品包括纤维材料和粘合剂材料液体，其包含通过流化器流化的粘合剂材料，并且在加热和压力下干燥基料以便蒸发 在基础产品成型之前包含在基础产品中的流化剂。 干燥步骤在流化器的沸点减去20℃和流化器的沸点加上20℃之间并低于粘合剂材料的熔点的温度下进行。

公开(公告)号：US06861020B2

公开(公告)日：2005-03-01

申请号：US10246027

申请日：2002-09-18

申请人： Masanori Hashiba

发明人： Masanori Hashiba

IPC分类号： B29C43/18 ,  B29C43/20 ,  B29C43/52 ,  B29C44/00 ,  B29C44/04 ,  B29C69/02 ,  B29K101/12 ,  B29K105/04 ,  B29L9/00 ,  B29L31/00 ,  B29C44/06

CPC分类号： B29C44/0453 ,  B29C43/203 ,  B29C44/04 ,  B29C47/0019 ,  B29C47/0038 ,  B29C47/004 ,  B29C47/0042 ,  B29C47/065 ,  B29C69/02 ,  B29K2105/04 ,  B29L2031/3005 ,  B29L2031/3014

摘要： Methods are taught for manufacturing a press molded article (1) that comprises a profiled substrate layer (10) and a foamed layer (20). A substrate material (12) may be press molded with a foamable material (22) under pressure in order to join or attach the foamable material to the substrate material. In addition, a profile may be imparted to the substrate material during the press molding step, thereby forming the profiled substrate layer. After the press molding step has been completed, the foamable material is foamed and expanded, to thereby form the foamed layer. A skin material (32) optionally may be applied to the foamable layer before the press molding step. Optionally, embossed patterns may be imparted to the skin material during the press molding step, thereby forming an embossed skin layer (30) that is attached to the foamed layer.

摘要翻译： 教导了制造包括异型衬底层（10）和发泡层（20）的压模制品（1）的方法。 衬底材料（12）可以在压力下用可发泡材料（22）压制成型，以将可发泡材料接合或附接到基底材料。 此外，可以在加压成型步骤期间向基材赋予轮廓，从而形成成型基材层。 在压制成型步骤完成之后，将发泡材料发泡和膨胀，从而形成发泡层。 可以在加压成型步骤之前将表皮材料（32）施加到发泡层上。 任选地，可以在压制成型步骤期间向表皮材料赋予压花图案，从而形成附接到发泡层的压花表皮层（30）。

公开(公告)号：US07906569B2

公开(公告)日：2011-03-15

申请号：US12444716

申请日：2007-09-21

申请人： Masanori Hashiba

发明人： Masanori Hashiba

IPC分类号： C08L97/00

CPC分类号： B27N1/02 ,  C08J3/203

摘要： The present invention provides a method for production of a molded article comprising a plant-derived composite material in which a plant-derived material is evenly dispersed and a plant-derived composite material molded article prepared therewith, and a method for production of a plant-derived composite material in which a plant-derived material is evenly dispersed and a plant-derived composite material prepared therewith. The present method for production of a molded article is a method for producing a molded article composed of a plant-derived composite material comprising a plant-derived material (e.g., a kenaf core) and a thermoplastic resin (e.g., polypropylene, polylactic acid), and comprises a process in which the plant-derived material is pressed to obtain raw-material pellets, a process in which the raw-material pellets and the thermoplastic resin are kneaded to obtain a plant-derived composite material, and a process in which the plant-derived composite material is molded into a molded article composed of the plant-derived composite material. The present molded article is obtained by the method.

摘要翻译： 本发明提供一种成型品的制造方法，其包括植物来源的材料均匀分散的植物来源的复合材料和由其制备的植物性复合材料成型体， 植物来源的材料均匀分散的衍生的复合材料和由其制备的植物来源的复合材料。 本发明的成型体的制造方法是由植物来源的复合材料（例如，锦纶核）和热塑性树脂（例如聚丙烯，聚乳酸）构成的成型体的制造方法， 并且包括将植物来源材料压制以获得原料颗粒的方法，将原料颗粒和热塑性树脂捏合以获得植物来源的复合材料的方法，以及其中 将植物性复合材料成型为由植物性复合材料构成的成型品。 本发明的成型品通过该方法得到。