摘要:
A process for very low deposition rate plasma-enhanced chemical vapor deposition (PECVD) of nitride is provided. A nitride layer is used, for example, as a precursor for nitride spacers formed on the sidewalls of a polysilicon gate. The nitride layer may be produced in a PECVD chamber, using an increased flow rate of nitrogen applied to the chamber, an increased flow rate of molecular nitrogen, and a reduced flow rate of ammonia. The RF power is reduced, as well as the reactor pressure. This produces a nitride layer that exhibits improvements in density, refractive index, step coverage, and thickness non-unformity within a wafer and from wafer-to-wafer.
摘要:
A method for removing discoloration and corrosion of an exposed copper surface and for forming a nitride capping layer on top of the surface provides an in-situ process in which the reactive plasma ambient is constantly maintained during a transition from the surface treatment step to the deposition step for forming the nitride capping layer. Permanently maintained plasma avoids an renewed formation of discoloration on the cleaned copper surface during the transition to the deposition step and at the beginning of the deposition step when silane gas is introduced into the plasma ambient. Moreover, the overall process time is significantly reduced.
摘要:
A process for super low deposition rate plasma enhanced chemical vapor deposition (PECVD) of undoped oxide on a single station deposition is provided. A very thin PECVD oxide layer used, for instance, as an oxide liner between a polysilicon gate and a nitride spacer, may be produced in a PECVD chamber with a reduced flow rate of silane, nitrous oxide and molecular nitrogen. The deposition rate may be lowered to 20 angstroms/minute, for example, with this long deposition time providing a better process control. At the same time, the film is dense, silicon rich, highly compressive, provides excellent step coverage and acceptable thickness uniformity.
摘要:
The integrity of the interface and adhesion between a barrier or capping layer and a Cu or Cu alloy interconnect member is significantly enhanced by delaying and/or slowly ramping up the introduction of silane to deposit a silicon nitride capping layer after treating the exposed planarized surface of the Cu or Cu alloy with an ammonia-containing plasma. Other embodiments include purging the reaction chamber with nitrogen at elevated temperature to remove residual gases prior to introducing the wafer for plasma treatment.
摘要:
Reliably capped Cu interconnects are formed with a significant reduction in the amount and size of hillocks by reducing the time during which the Cu interconnect is exposed to elevated temperatures for plasma surface treatment and capping layer deposition. Embodiments of the present invention include maintaining a continuous plasma during surface treatment to remove copper oxide and capping layer deposition, and exposing the wafer to elevated temperatures to no greater than 60 seconds in the reaction chamber.
摘要:
The electromigration resistance of capped Cu or Cu alloy interconnects is significantly improved by pumping out the deposition chamber after treating the exposed planarized surface of the Cu or Cu alloy with an ammonia-containing plasma, introducing NH3 and N2 into the deposition chamber, and then ramping up the introduction of SiH4 prior to initiating deposition of a silicon nitride capping layer. Embodiments include ramping up the introduction of SiH4 in two stages prior to initiating plasma enhanced chemical vapor deposition of the silicon nitride capping layer.
摘要:
The electromigration resistance of capped Cu or Cu alloy interconnects is significantly improved by sequentially and contiguously treating the exposed planarized surface of in-laid Cu with a plasma containing NH3 and N2, ramping up the introduction of SiH4 and then initiating deposition of a silicon nitride capping layer. Embodiments include treating the exposed surface of in-laid Cu with a soft NH3 plasma diluted with N2, ramping up the introduction of SiH4 in two stages, and then initiating plasma enhanced chemical vapor deposition of a silicon nitride capping layer, while maintaining substantially the same pressure, N2 flow rate and NH3 flow rate during plasma treatment, SiH4 ramp up and silicon nitride deposition. Embodiments also include Cu dual damascene structures formed in dielectric material having a dielectric constant (k) less than about 3.9.
摘要:
Cu interconnects are formed with composite capping layers for reduced electromigration, improved adhesion between Cu and the capping layer, and reduced charge loss in associated non-volatile transistors. Embodiments include depositing a first relatively thin silicon nitride layer having a relatively high concentration of Si—H bonds on the upper surface of a layer of Cu for improved adhesion and reduced electromigration, and depositing a second relatively thick silicon nitride layer having a relatively low concentration of Si—H bonds on the first silicon nitride layer for reduced charge loss.
摘要:
During semiconductor fabrication homogeneous gap-filling is achieved by depositing a thin dielectric layer into the gap, post deposition curing, and then repeating deposition and post deposition curing until gap-filling is completed. Embodiments include depositing a layer of low deposition temperature gap-fill dielectric into a high aspect ratio opening, such as a shallow trench or a gap between closely spaced apart gate electrode structures, as at a thickness of about 10 Å to about 500 Å, curing after deposition, as by UV radiation or by heating at a temperature of about 400° C. to about 1000° C., depositing another layer of low deposition temperature gap-filled dielectric, and curing after deposition. Embodiments include separately depositing and separately curing multiple layers.
摘要:
During semiconductor fabrication homogeneous gap-filling is achieved by depositing a thin dielectric layer into the gap, post deposition curing, and then repeating deposition and post deposition curing until gap-filling is completed. Embodiments include depositing a layer of low deposition temperature gap-fill dielectric into a high aspect ratio opening, such as a shallow trench or a gap between closely spaced apart gate electrode structures, as at a thickness of about 10 Å to about 500 Å, curing after deposition, as by UV radiation or by heating at a temperature of about 400° C. to about 1000° C., depositing another layer of low deposition temperature gap-filled dielectric, and curing after deposition. Embodiments include separately depositing and separately curing multiple layers.