摘要:
Powder of a simple substance or a combination of a plurality of carbides of metals belonging to the IVa, Va and Via families in the Periodic Table is mixed with a ferrous-family metal powder or non-ferrous metal powder having the same composition as the treatment target (2) as a simple substance or a combination of a plurality of metals, and this is compressed and molded, and incompletely sintered to form an electrode (12) serving as a discharge processing electrode; and said device is provided with a switching unit which alters electrical conditions at the time when the base member of the treatment target (2) is directly subjected to a discharging surface treatment and the electrical conditions at the time when a coating film (13) that has been formed is subjected to a discharging surface treatment according to the characteristics of the treatment target material. Thus, a discharge is continuously generated between the sintered electrode (12) and the treatment target (2) so that the coating film (13) is continuously allowed to deposit on the surface of the treatment target (2) by the discharging energy to form a thick film.
摘要:
An electric discharge is generated between an electric discharge surface treatment electrode and a wire electrode, and an electric discharge surface treatment material is stuck on the surface of the wire electrode by the energy of the electric discharge. An electric discharge is then generated between a work piece and the wire electrode on which the electric discharge surface treatment material is stuck, and a surface modified layer is formed on the surface of the work piece by the energy of the electric discharge.
摘要:
An electric discharge machine for machining a workpiece (2a) made of insulating material or other materials comprises: a first comparison member (17) for comparing voltage (V) between the electrodes of the electrode (1) and the workpiece (2a) with the first reference voltage (V1) which is set at a value close to electric power source voltage (V0) not higher than electric power source voltage (V0); a second comparison member (18) for comparing voltage (V) between the electrodes with the second reference voltage (V2) which is set at a value lower than the first reference voltage (V1); and a control member (19) for setting a short electric discharge pulse width (TP1) in the case where voltage (V) between the electrodes is lower than the second reference voltage (V2) according to the result of comparison conducted by the second comparison member (18) at a point of time when a predetermined period of time (T0) has passed from the time when voltage (V) between the electrodes becomes lower than the first reference voltage (V1) according to the result of comparison conducted by the first comparison member (17), and for setting a long electric discharge pulse width (TP2) in the case where the voltage between the electrodes is higher than the second reference voltage (V2). This electric discharge machine is capable of stabilizing the machining of the workpiece (2a) made of insulating material or other materials and also capable of enhancing quality of a machined face.
摘要:
A surface treating is performed by an electric discharge. The electric discharge is generated by applying a voltage between an electrode and a metal workpiece. The electrode is a solid or green compact electrode or the like which is made of a reforming material. The workpiece may be an end mill or the like. Then, a coating layer is formed on a surface of the metal workpiece. Thereafter, a nitriding treatment is performed on the coating layer in a nitriding vessel or the like. Thus, a hard coating layer of better quality is formed on the surface of the workpiece whether a material of the workpiece is steel or hard metal.
摘要:
An electric discharge machine for machining a workpiece (2a) made of insulating material or other materials comprises: a first comparison member (17) for comparing voltage (V) between the electrodes of the electrode (1) and the workpiece (2a) with the first reference voltage (V1) which is set at a value close to electric power source voltage (V0) not higher than electric power source voltage (V0); a second comparison member (18) for comparing voltage (V) between the electrodes with the second reference voltage (V2) which is set at a value lower than the first reference voltage (V1); and a control member (19) for setting a short electric discharge pulse width (TP1) in the case where voltage (V) between the electrodes is lower than the second reference voltage (V2) according to the result of comparison conducted by the second comparison member (18) at a point of time when a predetermined period of time (T0) has passed from the time when voltage (V) between the electrodes becomes lower than the first reference voltage (V1) according to the result of comparison conducted by the first comparison member (17), and for setting a long electric discharge pulse width (TP2) in the case where the voltage between the electrodes is higher than the second reference voltage (V2). This electric discharge machine is capable of stabilizing the machining of the workpiece (2a) made of insulating material or other materials and also capable of enhancing quality of a machined face.
摘要:
A sliding surface of a high-temperature portion is subjected to an electro-discharge surface treatment with one or both of a high-temperature hard material (4) and a material having a lubricating property at a high temperature (6). The high-temperature hard material (4) is any or a mixture of cBN, TiC, TiN, TiAlN, TiB2, WC, Cr3C2, SiC, ZrC, VC, B4C, Si3N4, ZrO2, and Al2O3. The material having the lubricating property at the high temperature (6) contains chromium and/or chromium oxide (Cr2O3) and/or hexaboron nitride (hBN). An electrode formed by compression molding of the high-temperature hard material, and the high-temperature lubricating material containing at least one of Cr and hBN and having the lubricating property at the high temperature is used as the electrode for the electro-discharge surface treatment.
摘要:
A discharge surface treatment apparatus generates a pulsed discharge between poles, that is, between a discharge electrode and a workpiece, and the discharge electrode is obtained by compression-molding of any one of a metal powder, a powder of a metal compound, and a powder of ceramics or a mixture thereof. The apparatus forms a film made of an electrode material or the like on a workpiece surface by thermal energy due to the discharge. The apparatus includes: a capacitor that is connected to any one of the discharge electrode and the workpiece at one end; and a parallel circuit of a resistor and a diode, which is provided between another one of the discharge electrode and the workpiece and another end of the capacitor via a connection line.
摘要:
Using electrical discharge surface treatment of moving an electrode material to a work piece by repeatedly generating pulsed electrical discharge between an electrode for electrical discharge surface treatment (1) containing Si as a main component and a work piece (2) surface in order to form a surface layer excellent in an anti-corrosion property and an anti-erosion property which is useful in applications to anti-corrosion and anti-erosion parts, a surface layer formed with an amorphous structure, in which an Si component is contained in a range of 3 to 11 wt % and which has a thickness of 5 to 10 μm, is formed on the work piece (2) surface.
摘要:
A pulsed discharge is generated between tip ends of a rotating member such as a blade and a discharge electrode including a hard material such as cBN in dielectric liquid or gas by a power supply for discharge to melt the discharge electrode, and a part of the discharge electrode is attached to the tip end of the rotating member to form an abrasive coating film including the hard materials such as cBN.
摘要:
To form a thick coating by a discharge surface treatment, a voltage between an electrode and a workpiece during a discharge is detected, and it is determined that a discharge surface treatment state is abnormal if it is detected that the voltage is reduced. With this arrangement, it is possible to accurately detect an unstable phenomenon in the discharge surface treatment, and take appropriate measures before a state of the coating and a state of the electrode are worsened due to the unstable phenomenon. By discriminating a stability of the discharge surface treatment, the coating and the electrode are prevented from being damaged.