公开(公告)号：US06395674B1

公开(公告)日：2002-05-28

申请号：US09399675

申请日：1999-09-21

申请人： Shun C. Fung ,  Marcel J. G. Janssen ,  Stephen N. Vaughn ,  Machteld M. Mertens ,  Albert E. Schweizer ,  Luc R. M. Martens ,  Richard B. Hall ,  Wilfried J. Mortier ,  Ronald G. Searle ,  Yi-Gang Xiong

发明人： Shun C. Fung ,  Marcel J. G. Janssen ,  Stephen N. Vaughn ,  Machteld M. Mertens ,  Albert E. Schweizer ,  Luc R. M. Martens ,  Richard B. Hall ,  Wilfried J. Mortier ,  Ronald G. Searle ,  Yi-Gang Xiong

IPC分类号： B01J27182

CPC分类号： C01B39/02 ,  B01J29/04 ,  B01J29/85 ,  B01J37/084 ,  B01J2229/14 ,  B01J2229/24 ,  B01J2229/40 ,  B01J2229/42 ,  C01B37/00 ,  C07C1/20 ,  C07C2529/85 ,  C07C11/02

摘要： Disclosed is a method of heat treating a molecular sieve. The method comprises providing a template-containing molecular sieve, heating the molecular sieve under conditions effective to remove a portion of the template from the molecular sieve, and cooling the heated molecular sieve to leave an amount of template effective to cover catalytic sites within the molecular sieve. A catalyst composition is also provided which comprises a molecular sieve having a microporous structure and a binder, wherein between 10 and 90 vol % of the microporous structure is occupied by a material, the material comprising a template or a carbonaceous residue of a template, and the catalyst composition exhibits a Davison Index of not greater than 30.

公开(公告)号：US07541508B2

公开(公告)日：2009-06-02

申请号：US11640559

申请日：2006-12-18

申请人： Stephen N. Vaughn ,  Yun-feng Chang ,  Luc R. M. Martens ,  Kenneth R. Clem ,  Machteld M. Mertens ,  Albert E. Schweizer

发明人： Stephen N. Vaughn ,  Yun-feng Chang ,  Luc R. M. Martens ,  Kenneth R. Clem ,  Machteld M. Mertens ,  Albert E. Schweizer

IPC分类号： C07C1/00

CPC分类号： C10G3/49 ,  B01J29/83 ,  B01J29/84 ,  B01J29/85 ,  B01J37/0009 ,  B01J37/0045 ,  B01J2229/12 ,  B01J2229/14 ,  B01J2229/24 ,  B01J2229/34 ,  B01J2229/42 ,  C07C1/20 ,  C07C7/04 ,  C07C7/08 ,  C07C2529/85 ,  C08F10/00 ,  C08F110/02 ,  C08F110/06 ,  C10G2400/20 ,  C10G2400/22 ,  Y02P20/52 ,  Y02P30/20 ,  Y02P30/42 ,  C07C11/02 ,  C07C11/04 ,  C08F4/12 ,  C08F4/16 ,  C08F4/025 ,  C08F4/005

摘要： The invention relates to a molecular sieve catalyst composition, to a method of making or forming the molecular sieve catalyst composition, and to a conversion process using the catalyst composition. In particular, the invention is directed to making a formulated molecular sieve catalyst composition from a slurry of formulation composition of a synthesized molecular sieve that has not been fully dried, a binder and an optional matrix material. In a more preferred embodiment, the weight ratio of the binder to the molecular sieve and/or the solid content of the slurry is controlled to provide an improved attrition resistant catalyst composition, particularly useful in a conversion process for producing olefin(s), preferably ethylene and/or propylene, from a feedstock, preferably an oxygenate containing feedstock.

摘要翻译： 本发明涉及分子筛催化剂组合物，制备或形成分子筛催化剂组合物的方法，以及使用该催化剂组合物的转化方法。 特别地，本发明涉及从尚未完全干燥的合成分子筛的配方组合物的浆料，粘合剂和任选的基质材料制备配制的分子筛催化剂组合物。 在更优选的实施方案中，控制粘合剂与分子筛的重量比和/或浆料的固体含量，以提供改进的耐磨性催化剂组合物，特别可用于生产烯烃的转化方法 乙烯和/或丙烯，优选含有氧化合物的原料。

公开(公告)号：US07301065B2

公开(公告)日：2007-11-27

申请号：US10893642

申请日：2004-07-16

申请人： Stephen N. Vaughn ,  Yun-feng Chang ,  Luc R. M. Martens ,  Kenneth R. Clem ,  Machteld M. Mertens ,  Albert E. Schweizer

发明人： Stephen N. Vaughn ,  Yun-feng Chang ,  Luc R. M. Martens ,  Kenneth R. Clem ,  Machteld M. Mertens ,  Albert E. Schweizer

IPC分类号： C07C1/20

CPC分类号： C10G3/49 ,  B01J29/83 ,  B01J29/84 ,  B01J29/85 ,  B01J37/0009 ,  B01J37/0045 ,  B01J2229/12 ,  B01J2229/14 ,  B01J2229/24 ,  B01J2229/34 ,  B01J2229/42 ,  C07C1/20 ,  C07C7/04 ,  C07C7/08 ,  C07C2529/85 ,  C08F10/00 ,  C08F110/02 ,  C08F110/06 ,  C10G2400/20 ,  C10G2400/22 ,  Y02P20/52 ,  Y02P30/20 ,  Y02P30/42 ,  C07C11/02 ,  C07C11/04 ,  C08F4/12 ,  C08F4/16 ,  C08F4/025 ,  C08F4/005

摘要： The invention relates to a molecular sieve catalyst composition, to a method of making or forming the molecular sieve catalyst composition, and to a conversion process using the catalyst composition. In particular, the invention is directed to making a formulated molecular sieve catalyst composition from a slurry of formulation composition of a synthesized molecular sieve that has not been fully dried, a binder and an optional matrix material. In a more preferred embodiment, the weight ratio of the binder to the molecular sieve and/or the solid content of the slurry is controlled to provide an improved attrition resistant catalyst composition, particularly useful in a conversion process for producing olefin(s), preferably ethylene and/or propylene, from a feedstock, preferably an oxygenate containing feedstock.

摘要翻译： 本发明涉及分子筛催化剂组合物，制备或形成分子筛催化剂组合物的方法，以及使用该催化剂组合物的转化方法。 特别地，本发明涉及从尚未完全干燥的合成分子筛的配方组合物的浆料，粘合剂和任选的基质材料制备配制的分子筛催化剂组合物。 在更优选的实施方案中，控制粘合剂与分子筛的重量比和/或浆料的固体含量，以提供改进的耐磨性催化剂组合物，特别可用于生产烯烃的转化方法 乙烯和/或丙烯，优选含有氧化合物的原料。

公开(公告)号：US07160831B2

公开(公告)日：2007-01-09

申请号：US10178374

申请日：2002-06-24

申请人： Stephen N. Vaughn ,  Yun-feng Chang ,  Luc R. M. Martens ,  Kenneth R. Clem ,  Machteld M. Mertens ,  Albert E. Schweizer

发明人： Stephen N. Vaughn ,  Yun-feng Chang ,  Luc R. M. Martens ,  Kenneth R. Clem ,  Machteld M. Mertens ,  Albert E. Schweizer

IPC分类号： B01J29/06

CPC分类号： C10G3/49 ,  B01J29/83 ,  B01J29/84 ,  B01J29/85 ,  B01J37/0009 ,  B01J37/0045 ,  B01J2229/12 ,  B01J2229/14 ,  B01J2229/24 ,  B01J2229/34 ,  B01J2229/42 ,  C07C1/20 ,  C07C7/04 ,  C07C7/08 ,  C07C2529/85 ,  C08F10/00 ,  C08F110/02 ,  C08F110/06 ,  C10G2400/20 ,  C10G2400/22 ,  Y02P20/52 ,  Y02P30/20 ,  Y02P30/42 ,  C07C11/02 ,  C07C11/04 ,  C08F4/12 ,  C08F4/16 ,  C08F4/025 ,  C08F4/005

摘要： The invention relates to a molecular sieve catalyst composition, to a method of making or forming the molecular sieve catalyst composition, and to a conversion process using the catalyst composition. In particular, the invention is directed to making a formulated molecular sieve catalyst composition from a slurry of formulation composition of a synthesized molecular sieve that has not been fully dried, a binder and an optional matrix material. In a more preferred embodiment, the weight ratio of the binder to the molecular sieve and/or the solid content of the slurry is controlled to provide an improved attrition resistant catalyst composition, particularly useful in a conversion process for producing olefin(s), preferably ethylene and/or propylene, from a feedstock, preferably an oxygenate containing feedstock.

摘要翻译： 本发明涉及分子筛催化剂组合物，制备或形成分子筛催化剂组合物的方法，以及使用该催化剂组合物的转化方法。 特别地，本发明涉及从尚未完全干燥的合成分子筛的配方组合物的浆料，粘合剂和任选的基质材料制备配制的分子筛催化剂组合物。 在更优选的实施方案中，控制粘合剂与分子筛的重量比和/或浆料的固体含量，以提供改进的耐磨性催化剂组合物，特别可用于生产烯烃的转化方法 乙烯和/或丙烯，优选含有氧化合物的原料。

公开(公告)号：US06787501B2

公开(公告)日：2004-09-07

申请号：US10178578

申请日：2002-06-24

申请人： Stephen N. Vaughn ,  Yun-feng Chang ,  Luc R. M. Martens ,  Kenneth R. Clem ,  Machteld M. Mertens ,  Albert E. Schweizer

发明人： Stephen N. Vaughn ,  Yun-feng Chang ,  Luc R. M. Martens ,  Kenneth R. Clem ,  Machteld M. Mertens ,  Albert E. Schweizer

IPC分类号： B01J2906

CPC分类号： C10G3/49 ,  B01J29/83 ,  B01J29/84 ,  B01J29/85 ,  B01J37/0009 ,  B01J37/0045 ,  B01J2229/12 ,  B01J2229/14 ,  B01J2229/24 ,  B01J2229/34 ,  B01J2229/42 ,  C07C1/20 ,  C07C7/04 ,  C07C7/08 ,  C07C2529/85 ,  C08F10/00 ,  C08F110/02 ,  C08F110/06 ,  C10G2400/20 ,  C10G2400/22 ,  Y02P20/52 ,  Y02P30/20 ,  Y02P30/42 ,  C07C11/02 ,  C07C11/04 ,  C08F4/12 ,  C08F4/16 ,  C08F4/025 ,  C08F4/005

摘要： The invention relates to a molecular sieve catalyst composition, to a method of making or forming the molecular sieve catalyst composition, and to a conversion process using the catalyst composition. In particular, the invention is directed to making a formulated molecular sieve catalyst composition from a slurry of formulation composition of a synthesized molecular sieve that has not been fully dried, a binder and an optional matrix material. In a more preferred embodiment, the weight ratio of the binder to the molecular sieve and/or the solid content of the slurry is controlled to provide an improved attrition resistant catalyst composition, particularly useful in a conversion process for producing olefin(s), preferably ethylene and/or propylene, from a feedstock, preferably an oxygenate containing feedstock.

摘要翻译： 本发明涉及分子筛催化剂组合物，制备或形成分子筛催化剂组合物的方法，以及使用该催化剂组合物的转化方法。 特别地，本发明涉及从尚未完全干燥的合成分子筛的配方组合物的浆料，粘合剂和任选的基质材料制备配制的分子筛催化剂组合物。 在更优选的实施方案中，控制粘合剂与分子筛的重量比和/或浆料的固体含量，以提供改进的耐磨性催化剂组合物，特别可用于生产烯烃的转化方法 乙烯和/或丙烯，优选含有氧化合物的原料。

公开(公告)号：US20080269436A1

公开(公告)日：2008-10-30

申请号：US11640559

申请日：2006-12-18

申请人： Stephen N. Vaughn ,  Yun-feng Chang ,  Luc R.M. Martens ,  Kenneth R. Clem ,  Machteld M. Mertens ,  Albert E. Schweizer

发明人： Stephen N. Vaughn ,  Yun-feng Chang ,  Luc R.M. Martens ,  Kenneth R. Clem ,  Machteld M. Mertens ,  Albert E. Schweizer

IPC分类号： C08F2/00

CPC分类号： C10G3/49 ,  B01J29/83 ,  B01J29/84 ,  B01J29/85 ,  B01J37/0009 ,  B01J37/0045 ,  B01J2229/12 ,  B01J2229/14 ,  B01J2229/24 ,  B01J2229/34 ,  B01J2229/42 ,  C07C1/20 ,  C07C7/04 ,  C07C7/08 ,  C07C2529/85 ,  C08F10/00 ,  C08F110/02 ,  C08F110/06 ,  C10G2400/20 ,  C10G2400/22 ,  Y02P20/52 ,  Y02P30/20 ,  Y02P30/42 ,  C07C11/02 ,  C07C11/04 ,  C08F4/12 ,  C08F4/16 ,  C08F4/025 ,  C08F4/005

摘要： The invention relates to a molecular sieve catalyst composition, to a method of making or forming the molecular sieve catalyst composition, and to a conversion process using the catalyst composition. In particular, the invention is directed to making a formulated molecular sieve catalyst composition from a slurry of formulation composition of a synthesized molecular sieve that has not been fully dried, a binder and an optional matrix material. In a more preferred embodiment, the weight ratio of the binder to the molecular sieve and/or the solid content of the slurry is controlled to provide an improved attrition resistant catalyst composition, particularly useful in a conversion process for producing olefin(s), preferably ethylene and/or propylene, from a feedstock, preferably an oxygenate containing feedstock.

摘要翻译： 本发明涉及分子筛催化剂组合物，制备或形成分子筛催化剂组合物的方法，以及使用该催化剂组合物的转化方法。 特别地，本发明涉及从尚未完全干燥的合成分子筛的配方组合物的浆料，粘合剂和任选的基质材料制备配制的分子筛催化剂组合物。 在更优选的实施方案中，控制粘合剂与分子筛的重量比和/或浆料的固体含量，以提供改进的耐磨性催化剂组合物，特别可用于生产烯烃的转化方法 乙烯和/或丙烯，优选含有氧化合物的原料。

公开(公告)号：US06605749B2

公开(公告)日：2003-08-12

申请号：US10342601

申请日：2003-01-15

申请人： Stephen N. Vaughn ,  Luc R. M. Martens ,  Keith H. Kuechler ,  Albert E. Schweizer

发明人： Stephen N. Vaughn ,  Luc R. M. Martens ,  Keith H. Kuechler ,  Albert E. Schweizer

IPC分类号： C07C100

CPC分类号： B01J29/005 ,  B01J29/85 ,  B01J2229/26 ,  B01J2229/42 ,  C10G3/45 ,  C10G3/49 ,  C10G2300/4081 ,  C10G2300/708 ,  C10G2400/20 ,  Y02P30/20 ,  Y02P30/42 ,  Y10S423/30 ,  Y10S502/514

摘要： Disclosed is a molecular sieve catalyst which contains molecular sieve-containing attrition particles and virgin molecular sieve, the attrition particles having been recycled from a catalyst manufacture process or from a reaction system. The catalyst can be used in a variety of catalytic reaction processes. A desired process is making olefins from an oxygenate feedstock. The recovery and use of the attrition particles in the catalyst is beneficial in minimizing waste, thereby reducing problems relating to both environmental and economic constraints.

公开(公告)号：US06541415B2

公开(公告)日：2003-04-01

申请号：US09894158

申请日：2001-06-27

申请人： Stephen N. Vaughn ,  Luc R. M. Martens ,  Keith H. Kuechler ,  Albert E. Schweizer

发明人： Stephen N. Vaughn ,  Luc R. M. Martens ,  Keith H. Kuechler ,  Albert E. Schweizer

IPC分类号： B01J27182

CPC分类号： B01J29/005 ,  B01J29/85 ,  B01J2229/26 ,  B01J2229/42 ,  C10G3/45 ,  C10G3/49 ,  C10G2300/4081 ,  C10G2300/708 ,  C10G2400/20 ,  Y02P30/20 ,  Y02P30/42 ,  Y10S423/30 ,  Y10S502/514

摘要： Disclosed is a molecular sieve catalyst which contains molecular sieve-containing attrition particles and virgin molecular sieve, the attrition particles having been recycled from a catalyst manufacture process or from a reaction system. The catalyst can be used in a variety of catalytic reaction processes. A desired process is making olefins from an oxygenate feedstock. The recovery and use of the attrition particles in the catalyst is beneficial in minimizing waste, thereby reducing problems relating to both environmental and economic constraints.

公开(公告)号：US06509290B1

公开(公告)日：2003-01-21

申请号：US09617714

申请日：2000-07-17

申请人： Stephen N. Vaughn ,  Luc R. M. Martens ,  Keith H. Kuechler ,  Albert E. Schweizer

发明人： Stephen N. Vaughn ,  Luc R. M. Martens ,  Keith H. Kuechler ,  Albert E. Schweizer

IPC分类号： B01J27182

CPC分类号： B01J29/005 ,  B01J29/85 ,  B01J2229/26 ,  B01J2229/42 ,  C10G3/45 ,  C10G3/49 ,  C10G2300/4081 ,  C10G2300/708 ,  C10G2400/20 ,  Y02P30/20 ,  Y02P30/42 ,  Y10S423/30 ,  Y10S502/514

摘要： Disclosed is a molecular sieve catalyst which contains molecular sieve-containing attrition particles and virgin molecular sieve, the attrition particles having been recycled from a catalyst manufacture process or from a reaction system. The catalyst can be used in a variety of catalytic reaction processes. A desired process is making olefins from an oxygenate feedstock. The recovery and use of the attrition particles in the catalyst is beneficial in minimizing waste, thereby reducing problems relating to both environmental and economic constraints.

摘要翻译： 公开了一种分子筛催化剂，其含有含分子筛的磨损颗粒和原始分子筛，磨损颗粒已经从催化剂制备方法或从反应体系再循环。 催化剂可用于各种催化反应过程。 所需的方法是从含氧化合物原料制备烯烃。 在催化剂中回收和使用磨耗颗粒有利于最小化废物，从而减少与环境和经济限制有关的问题。

公开(公告)号：US06440894B1

公开(公告)日：2002-08-27

申请号：US09891674

申请日：2001-06-25

申请人： Luc R. Martens ,  Stephen N. Vaughn ,  Albert E. Schweizer ,  John K. Pierce

发明人： Luc R. Martens ,  Stephen N. Vaughn ,  Albert E. Schweizer ,  John K. Pierce

IPC分类号： B01J2714

CPC分类号： B01J37/0009 ,  B01J29/85 ,  B01J37/10 ,  B01J2229/36 ,  C07C1/20 ,  C07C2529/85 ,  Y02P30/42

摘要： Methods of calcining non-zeolitic molecular sieve catalyst to remove most, if not nearly all, of halogen contained in the catalyst. One method includes heating the catalyst in a low moisture environment, followed by contacting the heated catalyst with air and/or steam. Another method includes steam-treating the catalyst at a temperature from 400° C. to 1000° C. The calcination methods provides a catalyst that contains from about 10 ppmw to about 600 ppmw chlorine, preferably 10 ppmw to about 200 ppmw chlorine, more preferably 10 ppmw to about 80 ppmw chlorine.

摘要翻译： 煅烧非沸石分子筛催化剂以除去催化剂中所含的大部分（如果不是几乎全部）卤素的方法。 一种方法包括在低湿度环境中加热催化剂，然后将加热的催化剂与空气和/或蒸汽接触。 另一种方法包括在400℃至1000℃的温度下对催化剂进行蒸汽处理。煅烧方法提供了一种催化剂，其含有约10ppmw至约600ppmw的氯，优选含有10ppmw至约200ppmw的氯，更优选 10ppmw至约80ppmw氯。