摘要:
Nitrogen oxide storage catalysts are used to remove the nitrogen oxides present in the lean exhaust gas of lean-burn engines. As a result of the stress due to high temperatures in vehicle operation, they are subject to thermal aging processes which affect both the nitrogen oxide storage components and the noble metals present as catalytically active components. The present invention provides a process with which the catalytic activity of a nitrogen oxide storage catalyst which comprises, in addition to platinum as a catalytically active component, basic compounds of strontium and/or barium on a support material comprising cerium oxide, said catalytic activity being lost owing to the thermal aging process, can be at least partly restored. The two-stage process is based on the fact that strontium and/or barium compounds formed during the thermal aging with the support material, which also comprise platinum, are recycled to the catalytically active forms by controlled treatment with specific gas mixtures.
摘要:
Nitrogen oxide storage catalysts are used for removing the nitrogen oxides present in the lean-burn exhaust gas of lean-burn engines. Here, the purifying action is based on the nitrogen oxides being stored in the form of nitrates by the storage material of the storage catalyst during a lean-burn operating phase of the engine and the previously formed nitrates being decomposed in a subsequent rich-burn operating phase of the engine and the nitrogen oxides which are being liberated again being reacted with the reducing exhaust gas constituents over the storage catalyst to form nitrogen, carbon dioxide and water. Storage catalysts are thermally aged by high temperatures. The aging is due to sintering of the catalytically active noble metal components of the catalyst and to formation of compounds of the storage components with the support materials. According to the invention, the formation of compounds of the storage materials can be largely reversed by treatment of the storage material with a gas mixture comprising nitrogen dioxide and/or carbon dioxide and water vapor at temperatures of from 300 to 500° C. The reactivation can be carried out either directly on the vehicle by setting appropriate exhaust gas conditions or during a routine service by removal of the catalyst from the vehicle and treatment with a gas mixture in an appropriate apparatus.
摘要:
Nitrogen oxide storage catalysts are used for removing the nitrogen oxides present in the lean-burn exhaust gas of lean-burn engines. Here, the purifying action is based on the nitrogen oxides being stored in the form of nitrates by the storage material of the storage catalyst during a lean-burn operating phase of the engine and the previously formed nitrates being decomposed in a subsequent rich-burn operating phase of the engine and the nitrogen oxides which are being liberated again being reacted with the reducing exhaust gas constituents over the storage catalyst to form nitrogen, carbon dioxide and water. Storage catalysts are thermally aged by high temperatures. The aging is due to sintering of the catalytically active noble metal components of the catalyst and to formation of compounds of the storage components with the support materials. According to the invention, the formation of compounds of the storage materials can be largely reversed by treatment of the storage material with a gas mixture comprising nitrogen dioxide and/or carbon dioxide and water vapor at temperatures of from 300 to 500° C. The reactivation can be carried out either directly on the vehicle by setting appropriate exhaust gas conditions or during a routine service by removal of the catalyst from the vehicle and treatment with a gas mixture in an appropriate apparatus.
摘要:
Nitrogen oxide storage catalysts are used to remove the nitrogen oxides present in the lean exhaust gas of lean-burn engines. Storage catalysts are thermally aged by high temperatures. Ageing is due to sintering of the catalytically active noble metal components of the catalyst and to formation of compounds of the storage components with the support materials. According to the invention, the formation of compounds of the storage materials can be largely reversed by treatment of the storage material with a gas mixture containing carbon dioxide, optionally water vapor and optionally nitrogen oxides at temperatures in the range from 200° C. to 950° C., preferably from 300° C. to 700° C. The reactivation can be carried out under emission-neutral conditions directly in the vehicle during driving operation by setting of suitable exhaust gas conditions and regulating the air/fuel ratio.
摘要:
An emission control system for the cleaning of the exhaust gases of a lean burn engine with two or more cylinders comprises a first exhaust leg for the exhaust gases of a first group of cylinders and a second exhaust leg for the exhaust gases of a second group of cylinders. A nitrogen oxide storage catalyst is arranged in each exhaust leg. The two exhaust legs are combined downstream of the storage catalysts at a confluence to form a common exhaust leg. The common exhaust leg contains an SCR catalyst. The first and second groups of cylinders are each supplied alternately in periodic intervals with lean and rich air/fuel mixtures. Lean or rich exhaust gases are thus obtained in the combustion in the cylinders and released into the corresponding exhaust legs. Lean and rich exhaust gases are adjusted with respect to one another so as to result in a lean exhaust gas after the combination of the exhaust gases in the common exhaust leg. The regeneration of the storage catalysts may result in the formation of ammonia, which is stored by the SCR catalyst and reacted with nitrogen oxides which pass through the storage catalysts in an unwanted manner during the storage phases.
摘要:
A nitrogen oxide storage material which is based on storage compounds of elements selected from the group consisting of magnesium, calcium, strontium, barium, the alkali metals, the rare earth metals and mixtures thereof and has a homogeneous magnesium-aluminium mixed oxide doped with cerium oxide as support material for the storage compounds is described. Nitrogen oxide storage catalysts using this storage material display a broad working range, a high storage efficiency and good ageing resistance.
摘要:
Modern exhaust-gas purification systems in motor vehicles with a lean-burn engine include a starting catalyst fitted close to the engine and a main catalyst arranged in the underbody region, with both the starting catalyst and the main catalyst being formed by nitrogen oxide storage catalysts. The nitrogen oxide storage catalysts are in each case regenerated by the engine being briefly switched from lean-burn mode to rich-burn mode when the nitrogen oxide concentration in the exhaust gas downstream of the storage catalysts rises above a predetermined value.The starting catalyst is exposed to particularly high temperatures and is therefore prone to faster ageing of its nitrogen oxide storage capacity than the main catalyst. To check the nitrogen oxide storage capacity of the starting catalyst, a regeneration which is due for the catalyst system is selected in such a way in terms of its duration and the extent to which the exhaust gas is enriched that substantially only the starting catalyst is regenerated, whereas the main catalyst is not. In this arrangement, the criterion for terminating this partial regeneration is the breakthrough of rich exhaust gas through the starting catalyst. After the engine has been switched back to lean-burn mode, the time which elapses until the concentration of nitrogen oxides in the exhaust gas downstream of the catalyst requires regeneration again is measured. The measured time is a measure of the remaining nitrogen oxide storage capacity of the starting catalyst.
摘要:
Nitrogen oxide storage catalytic converters for purifying the exhaust gas of lean-burn engines are periodically regenerated by switching the engine from lean-burn mode to rich-burn mode. After regeneration has taken place, the engine is switched back to lean-burn mode. At this time, rich exhaust gas is still flowing in the exhaust line from the engine to the catalytic converter, which rich exhaust gas is ejected via the catalytic converter into the environment by the following, lean exhaust gas. This leads to brief emissions peaks of the rich exhaust gas constituents and impairs the level of exhaust gas cleaning which can be obtained. In order to solve said problem, it is proposed to create oxidizing conditions by injecting air upstream of the storage catalytic converter, so that the rich exhaust gas constituents still flowing in the exhaust line upstream of the storage catalytic converter can be converted at the storage catalytic converter to form non-harmful products. The proposed method can lead to a considerable improvement in exhaust gas purification in particular in the case of catalytic converters which are already impaired in terms of their storage capacity through aging, and which must be regenerated significantly more frequently than fresh catalytic converters.
摘要:
To remove the nitrogen oxides from the exhaust gas from lean-burn engines, these engines are equipped with a nitrogen oxide storage catalyst, which has to be regenerated frequently by the engine being briefly switched to rich-burn mode. The regeneration is usually initiated when the nitrogen oxide concentration downstream of the catalyst rises above a permissible value. In this context, there is a risk of the bed temperature of the catalyst during and after regeneration being pushed into a range with incipient thermal desorption of the nitrogen oxides on account of the heat which is released during the conversion of the nitrogen oxides by the reducing constituents of the exhaust gas. This can lead to increased nitrogen oxide emission both during the regeneration itself and after the engine has been switched back to lean-burn mode. To eliminate this problem, it is proposed to divide the rich-burn mode into two rich pulses which follow one another in time, the first rich pulse being of shorter duration than the second rich pulse.
摘要:
Nitrogen oxide storage catalytic converters for purifying the exhaust gas of lean-burn engines are periodically regenerated by switching the engine from lean-burn mode to rich-burn mode. After regeneration has taken place, the engine is switched back to lean-burn mode. At this time, rich exhaust gas is still flowing in the exhaust line from the engine to the catalytic converter, which rich exhaust gas is ejected via the catalytic converter into the environment by the following, lean exhaust gas. This leads to brief emissions peaks of the rich exhaust gas constituents and impairs the level of exhaust gas cleaning which can be obtained. In order to solve said problem, it is proposed to create oxidizing conditions by injecting air upstream of the storage catalytic converter, so that the rich exhaust gas constituents still flowing in the exhaust line upstream of the storage catalytic converter can be converted at the storage catalytic converter to form non-harmful products. The proposed method can lead to a considerable improvement in exhaust gas purification in particular in the case of catalytic converters which are already impaired in terms of their storage capacity through aging, and which must be regenerated significantly more frequently than fresh catalytic converters.