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公开(公告)号：US12023720B2
公开(公告)日：2024-07-02
申请号：US17683338
申请日：2022-02-28
发明人： Yuanming Liu , Tao Wang , Pingju Hao , Zhenhua Wang , Dongping He , Zhongkai Ren , Jianchao Han , Qingxue Huang
CPC分类号： B21B37/005 , B21B1/08 , B21B1/38 , B21B37/22 , B21B37/46 , B21B37/58 , B21B2001/081 , B21B2001/386 , B21B2203/38 , B21B2265/24 , B21B2267/06 , B21B2275/04 , B21B2275/10
摘要： A method for setting a roll gap of sinusoidal corrugated rolling for a metal composite plate includes steps of: determining entrance thicknesses, exit thicknesses, a width, and a rolling temperature of a difficult-to-deform metal slab and an easy-to-deform metal slab; detecting a roll speed and an entrance speed of a metal composite slab, obtaining a roll radius and friction factors; determining parameters of a sinusoidal corrugating roll and a quantity of complete sinusoidal corrugations on the sinusoidal corrugating roll; then calculating a time required for a complete corrugated rolling; calculating a rolling force at any time during the sinusoidal corrugated rolling of the metal composite plate; and calculating the roll gap S of the corrugated rolling at any time according to the rolling force F, and configuring a rolling mill to have the roll gap S according to an actual rolling schedule before normal production.
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公开(公告)号：US20230066668A1
公开(公告)日：2023-03-02
申请号：US17497019
申请日：2021-10-08
发明人： Zhongkai Ren , Tao Wang , Xiao Liu , He Li , Jianchao Han , Dongping He , Qingxue Huang
摘要： A single-side tower-type roller system based asynchronous rolling mill for rolling an ultra-thin composite strip and a hydraulic system therefor are provided. The mill includes a machine frame and reel assemblies. An upper roller system assembly and a lower roller system assembly are arranged in the machine frame. A down-pressing assembly is arranged on the machine frame and used to adjust a roll gap between the upper roller system assembly and the lower roller system assembly. A support roller balance assembly is arranged on the machine frame and used to support and balance the upper roller system assembly. The lower roller system assembly includes right and left working rollers. The right working roller is a plain roller. The left working roller is a patterned roller. A left-pressing assembly is arranged on the machine frame and used to adjust a roll gap between the right and left working rollers.
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公开(公告)号：US11845117B2
公开(公告)日：2023-12-19
申请号：US18328816
申请日：2023-06-05
发明人： Tao Wang , Zhiqiang Li , Gang Dai , Jianchao Han , Zhongkai Ren , Yuanming Liu , Qingxue Huang
摘要： An asynchronous rolling mill with a super large diameter ratio comprises a rolling mill stand, a press-down device, a balancing device, an upper roll system, and an arc-shaped plate device. The arc-shaped plate device comprises an arc-shaped plate, the arc-shaped plate is arranged opposite to the upper roll, and the arc-shaped plate and the upper roll are cooperated to roll strips. The present disclosure also provides a method for rolling a strip using an asynchronous rolling mill with a super large diameter ratio. The asynchronous rolling mill can roll with super large diameter ratio and different speeds, and has a large angle to engage, thereby reducing the external friction force of a workpiece and improving strip forming quality.
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公开(公告)号：US20220097111A1
公开(公告)日：2022-03-31
申请号：US17401727
申请日：2021-08-13
发明人： Zhongkai Ren , Xiongwei Guo , Hanqing Shi , Tao Wang , Xiaobao Ma , Peng Chen , Jianchao Han , Yuanming Liu , Qingxue Huang
摘要： A plate and strip rolling process oriented efficient and stable current applying manipulator is provided, which aims to effectively avoid potential safety hazards caused integral electrifying of the rack during normal current applying, can improve the defects that current loss is caused by a normal current applying way and the service life of the roller is shortened, and the difficulty in applying pulse current to plate strips while rolling plate strips with limited length dimensions at a higher temperature, and can realize stable loading of pulse current with limited dimension, and effectively act pulse current within a rolling region.
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公开(公告)号：US11975370B2
公开(公告)日：2024-05-07
申请号：US17311241
申请日：2020-10-23
发明人： Jianchao Han , Yi Jia , Tao Wang , Zhongkai Ren , Yuanming Liu , Dongping He , Sha Li , Miao Guo
CPC分类号： B21B1/38 , B21B3/00 , B21B15/0007 , B21B15/0035 , B22D7/005 , C22C14/00 , C22C30/00 , C22F1/183 , B21B2001/386 , B21B2003/001
摘要： The present disclosure provides a pulse current assisted uncanned rolling method for titanium-TiAl composite plates, including the following specific steps: 1. preparing titanium alloy sheets; 2. preparing TiAl alloy sheets; 3. uncanned lay-up; 4. pulse current assisted hot-rolling; 5. separation and subsequent processing, thus getting the titanium-TiAl composite plates. The composite plates are of good quality on the surface without oxide layer shedding, no cracks at the edges and the ends, with uniform and fine microstructures, good bonding interface and excellent mechanical properties.
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公开(公告)号：US11745233B2
公开(公告)日：2023-09-05
申请号：US17497019
申请日：2021-10-08
发明人： Zhongkai Ren , Tao Wang , Xiao Liu , He Li , Jianchao Han , Dongping He , Qingxue Huang
摘要： A single-side tower-type roller system based asynchronous rolling mill for rolling an ultra-thin composite strip and a hydraulic system therefor are provided. The mill includes a machine frame and reel assemblies. An upper roller system assembly and a lower roller system assembly are arranged in the machine frame. A down-pressing assembly is arranged on the machine frame and used to adjust a roll gap between the upper roller system assembly and the lower roller system assembly. A support roller balance assembly is arranged on the machine frame and used to support and balance the upper roller system assembly. The lower roller system assembly includes right and left working rollers. The right working roller is a plain roller. The left working roller is a patterned roller. A left-pressing assembly is arranged on the machine frame and used to adjust a roll gap between the right and left working rollers.
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公开(公告)号：US20220152675A1
公开(公告)日：2022-05-19
申请号：US17589570
申请日：2022-01-31
发明人： Tao Wang , Changjiang Wang , Yue Wu , Peng Chen , Jianchao Han , Zhongkai Ren , Yuanming Liu , Qingxue Huang
摘要： The present invention relates to the technical field of fabricating a metal composite strip, and specifically relates to a method for differential temperature rolling of composite strips based on actions of a friction roller and a device thereof. A method for differential temperature rolling of composite strips based on actions of a friction roller comprises steps of: S1: preparing a metal strip to be bonded, and performing surface treatment on the metal strip to be bonded; S2: frictionally heating the metal strip to be bonded by several sets of friction roller heating devices; measuring a surface temperature of the friction-heated metal strip to be bonded strip by a temperature detector; according to a measured temperature, adjusting a rotation speed of the friction roller in the friction roller heating devices; and S3: transporting the heated metal strip to be bonded to a rolling mill for rolling to obtain a metal composite strip. The invention adopts the friction roller heating devices in rolling process of the metal strip to be bonded, utilizes the friction heat generation effect of the high-speed rotating friction roller and the metal strip to be bonded, and generates different heat in the dissimilar metals by adjusting the speed of the friction roller, thereby generating different temperature rise to realize different temperature rolling of the metal composite strips.
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公开(公告)号：US11833559B2
公开(公告)日：2023-12-05
申请号：US17410794
申请日：2021-08-24
发明人： Jingwei Zhao , Tao Wang , Linan Ma , Jianchao Han , Yuanming Liu , Zhongkai Ren , Qingxue Huang
CPC分类号： B21B13/02 , B21B1/22 , B23K11/11 , B23K11/34 , B21B2013/021
摘要： A transverse vibration rolling system and a preparation method for a double-layer metal composite ultra-thin strip relate to a technical field of rolling, which solve problems including poor rolling and bonding effects, low geometric accuracy, and poor plate shape quality of metal composite ultra-thin strips. The transverse vibration rolling system includes: a first roll, a second roll, a first hydraulic vibrator, a second hydraulic vibrator, a first hydraulic motor, a second hydraulic motor, a check valve, a first hydraulic pump, a first overflow valve, an oil tank, a controller, a second overflow valve, a second hydraulic pump, an electromagnetic reversing valve, a first speed control valve, and a second speed control valve. The transverse vibration of the rolls of the present invention can apply transverse shearing force on the ultra-thin metal strips during the bond rolling.
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公开(公告)号：US20220184678A1
公开(公告)日：2022-06-16
申请号：US17683338
申请日：2022-02-28
发明人： Yaunming Liu , Tao Wang , Pingju Hao , Zhenhua Wang , Dongping He , Zhongkai Ren , Jianchao Han , Qingxue Huang
摘要： A method for setting a roll gap of sinusoidal corrugated rolling for a metal composite plate includes steps of: determining entrance thicknesses, exit thicknesses, a width, and a rolling temperature of a difficult-to-deform metal slab and an easy-to-deform metal slab; detecting a roll speed and an entrance speed of a metal composite slab, obtaining a roll radius and friction factors; determining parameters of a sinusoidal corrugating roll and a quantity of complete sinusoidal corrugations on the sinusoidal corrugating roll; then calculating a time required for a complete corrugated rolling; calculating a rolling force at any time during the sinusoidal corrugated rolling of the metal composite plate; and calculating the roll gap S of the corrugated rolling at any time according to the rolling force F, and configuring a rolling mill to have the roll gap S according to an actual rolling schedule before normal production.
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10.发明申请公开(公告)号：US20210379634A1
公开(公告)日：2021-12-09
申请号：US17410794
申请日：2021-08-24
发明人： Jingwei Zhao , Tao Wang , Linan Ma , Jianchao Han , Yuanming Liu , Zhongkai Ren , Qingxue Huang
摘要： A transverse vibration rolling system and a preparation method for a double-layer metal composite ultra-thin strip relate to a technical field of rolling, which solve problems including poor rolling and bonding effects, low geometric accuracy, and poor plate shape quality of metal composite ultra-thin strips. The transverse vibration rolling system includes: a first roll, a second roll, a first hydraulic vibrator, a second hydraulic vibrator, a first hydraulic motor, a second hydraulic motor, a check valve, a first hydraulic pump, a first overflow valve, an oil tank, a controller, a second overflow valve, a second hydraulic pump, an electromagnetic reversing valve, a first speed control valve, and a second speed control valve. The transverse vibration of the rolls of the present invention can apply transverse shearing force on the ultra-thin metal strips during the bond rolling.
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