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    ROTARY ROLLER SURFACE CLEANING METHOD AND ROTARY ROLLER SURFACE CLEANING APPARATUS
    2.
    发明申请
    ROTARY ROLLER SURFACE CLEANING METHOD AND ROTARY ROLLER SURFACE CLEANING APPARATUS 有权
    旋转辊表面清洗方法和旋转滚子表面清洁装置

    公开(公告)号：US20150128989A1

    公开(公告)日：2015-05-14

    申请号：US14537353

    申请日：2014-11-10

    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA

    Inventor： Daisuke SAKUMA ,  Noriyuki UENO

    IPC: B22D45/00 ,  B22D46/00

    CPC classification number: B22D11/0665 ,  B08B7/0042 ,  B22D11/0611

    Abstract: A rotary roller surface cleaning method and a rotary roller surface cleaning apparatus which, when foreign matter is detected on a surface of a rotary roller of a quenched ribbon manufacturing apparatus, remove the foreign matter by irradiating the foreign matter with a laser having an output value corresponding to a thickness of the foreign matter. At least one of a rotation speed of the rotary roller and a laser response time is adjusted such that the rotation speed of the rotary roller and the laser response time satisfy a relational expression V×S≦D/1000 (D≧0.1 mm), where the rotation speed of the rotary roller is V (m/sec), the laser response time is S (sec), and a length of the foreign matter along a circumferential direction of the rotary roller is D (mm).

    Abstract translation: 一种旋转辊表面清洁方法和旋转辊表面清洁装置，当在淬火带制造装置的旋转辊的表面上检测到异物时，通过用具有输出值的激光照射异物来除去异物 对应于异物的厚度。 旋转辊的旋转速度和激光响应时间中的至少一个被调整为使得旋转辊的旋转速度和激光响应时间满足关系式V×S＆nlE; D / 1000（D≥0.1mm）， 其中旋转辊的旋转速度为V（m / sec），激光响应时间为S（秒），异物沿旋转辊的圆周方向的长度为D（mm）。

    NOZZLE STRUCTURE FOR HYDROGEN GAS BURNER APPARATUS
    3.
    发明申请
    NOZZLE STRUCTURE FOR HYDROGEN GAS BURNER APPARATUS 有权

    公开(公告)号：US20210310651A1

    公开(公告)日：2021-10-07

    申请号：US17348161

    申请日：2021-06-15

    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA

    Inventor： Koichi HIRATA ,  Daisuke SAKUMA ,  Noriyuki UENO

    IPC: F23D14/20 ,  F23D14/12 ,  F23D14/22

    Abstract: The present disclosure provides a nozzle structure for a hydrogen gas burner apparatus capable of reducing an amount of generated NOx. A nozzle structure for a hydrogen gas burner apparatus includes an outer tube and an inner tube concentrically disposed inside the outer tube. The inner tube is disposed so that an oxygen-containing gas is discharged from an opened end of the inner tube in an axial direction of the inner tube. The outer tube extends beyond the opened end of the inner tube in the axial direction of the inner tube so that a hydrogen gas passes through a space between an inner circumferential surface of the outer tube and an outer circumferential surface of the inner tube.

    METHOD OF MANUFACTURING RARE EARTH MAGNET
    4.
    发明申请
    METHOD OF MANUFACTURING RARE EARTH MAGNET 审中-公开
    制造稀土磁铁的方法

    公开(公告)号：US20160314899A1

    公开(公告)日：2016-10-27

    申请号：US15104369

    申请日：2014-12-17

    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA

    Inventor： Noritsugu SAKUMA ,  Tetsuya SHOJI ,  Daisuke SAKUMA ,  Kazuaki HAGA

    IPC: H01F41/02 ,  B22F3/16 ,  C22C38/00 ,  C22C38/16 ,  C22C38/06 ,  H01F1/057 ,  B22F1/00

    CPC classification number: H01F41/0266 ,  B22F1/0003 ,  B22F3/16 ,  B22F2003/248 ,  C22C38/002 ,  C22C38/005 ,  C22C38/06 ,  C22C38/16 ,  H01F1/057 ,  H01F1/0577 ,  H01F41/0293

    Abstract: A method includes: manufacturing a sintered compact represented by (Rl)x(Rh)yTzBsMt and has a grain boundary phase; manufacturing a rare earth magnet precursor from the sintered compact; and performing a heat treatment on the rare earth magnet precursor at 450° C. to 700° C. to diffuse and to infiltrate a melt of a modified alloy containing a light rare earth element and either a transition metal element, Al, In, Zn, or Ga into the grain boundary phase. Rl represents a light rare earth element. Rh represents Dy or Tb. T represents a transition metal containing at least one of Fe, Ni, and Co. B represents boron. M represents at Ga, Al, or Cu. x, y, z, s, and t represent mass % of Rl, Rh, T, B, and M. Following expressions are established: 27≦x≦44, 0≦y≦10, z=100−x−y−s−t, 0.75≦s≦3.4, 0≦t≦3. An infiltration amount of the modified alloy is 0 mass % to 5 mass %.

    Abstract translation: 一种方法包括：制造由（R1）x（Rh）yTzBsMt表示的烧结体，并具有晶界相; 从烧结体制造稀土磁体前体; 并在450〜700℃下对稀土类磁体前驱体进行热处理，以扩散和渗透含有轻稀土元素和过渡金属元素Al，In，Zn的改性合金的熔体 ，或Ga进入晶界相。 R1表示轻稀土元素。 Rh表示Dy或Tb。 T表示含有Fe，Ni和Co中的至少一种的过渡金属.B表示硼。 M表示Ga，Al或Cu。 x，y，z，s和t表示R1，Rh，T，B和M的质量％。以下表达式建立：27≤x≤44,0≤y≤10，z = 100-x-y- s-t，0.75≤s≤3.4,0≤t≤3。 改性合金的渗透量为0质量％〜5质量％。

    NOZZLE STRUCTURE FOR HYDROGEN GAS BURNER APPARATUS
    7.
    发明申请
    NOZZLE STRUCTURE FOR HYDROGEN GAS BURNER APPARATUS 审中-公开

    公开(公告)号：US20190072274A1

    公开(公告)日：2019-03-07

    申请号：US16059163

    申请日：2018-08-09

    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA

    Inventor： Nozomi MAITANI ,  Daisuke SAKUMA ,  Koichi HIRATA ,  Noriyuki UENO

    IPC: F23D14/58 ,  F23D14/12 ,  F23C3/00

    Abstract: The present disclosure provides a nozzle structure for a hydrogen gas burner apparatus, capable of reducing an amount of generated NOx. A nozzle structure for a hydrogen gas burner apparatus, includes an outer pipe, an inner pipe disposed concentrically with the outer pipe, and a stabilizer configured to throttle a space between the outer pipe and the inner pipe. The inner pipe includes an inner pipe end part with an axial opening hole and a circumferential opening hole formed therein, the axial opening hole penetrating in an axial direction of the inner pipe, the circumferential opening hole penetrating in a radial direction of the inner pipe. A hydrogen gas flows through the inner pipe. The circumferential opening hole lets the hydrogen gas flow out from the inner pipe in the radial direction of the inner pipe.

    NOZZLE STRUCTURE FOR HYDROGEN GAS BURNER APPARATUS
    8.
    发明申请
    NOZZLE STRUCTURE FOR HYDROGEN GAS BURNER APPARATUS 审中-公开

    公开(公告)号：US20190072273A1

    公开(公告)日：2019-03-07

    申请号：US16101694

    申请日：2018-08-13

    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA

    Inventor： Koichi HIRATA ,  Daisuke SAKUMA ,  Noriyuki UENO

    IPC: F23D14/20

    Abstract: The present disclosure provides a nozzle structure for a hydrogen gas burner apparatus capable of reducing an amount of generated NOx. A nozzle structure for a hydrogen gas burner apparatus includes an outer tube and an inner tube concentrically disposed inside the outer tube. The inner tube is disposed so that an oxygen-containing gas is discharged from an opened end of the inner tube in an axial direction of the inner tube. The outer tube extends beyond the opened end of the inner tube in the axial direction of the inner tube so that a hydrogen gas passes through a space between an inner circumferential surface of the outer tube and an outer circumferential surface of the inner tube.

    METHOD OF MANUFACTURING RARE EARTH MAGNET
    9.
    发明申请
    METHOD OF MANUFACTURING RARE EARTH MAGNET 审中-公开
    制造稀土磁铁的方法

    公开(公告)号：US20160322159A1

    公开(公告)日：2016-11-03

    申请号：US15107603

    申请日：2014-12-19

    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA

    Inventor： Noritsugu SAKUMA ,  Tetsuya SHOJI ,  Daisuke SAKUMA ,  Kazuaki HAGA

    IPC: H01F41/02 ,  H01F1/057 ,  H01F1/053

    CPC classification number: H01F41/0266 ,  B22F3/10 ,  B22F2998/10 ,  C22C38/002 ,  C22C38/005 ,  C22C38/06 ,  C22C38/16 ,  C22C2202/02 ,  C22F1/16 ,  H01F1/0536 ,  H01F1/057 ,  H01F1/0576 ,  H01F1/0577 ,  H01F41/0293 ,  B22F2003/185 ,  B22F2003/248 ,  B22F2003/208

    Abstract: A manufacturing method includes: manufacturing a sintered compact having a composition of (Rl)x(Rh)yTzBsMt; manufacturing a precursor by performing hot deformation processing on the sintered compact; and manufacturing a rare earth magnet by performing an aging treatment on the precursor in a temperature range of 450° C. to 700° C. In this method, a main phase thereof is formed of a (RlRh)2T14B phase. A content of a (RlRh)1.1T4B4 phase in a grain boundary phase thereof is more than 0 mass % and 50 mass % or less. Rl represents a light rare earth element. Rh represents a heavy rare earth element. T represents a transition metal. M represents at least one of Ga, Al, Cu, and Co. x, y, z, s, and t are percentages by mass of Rl, Rh, T, B, and M. x, y, z, s, and t are expressed by the following expressions: 27≦x≦44, 0≦y≦10, z=100−x−y−s−t, 0.75≦s≦3.4, 0≦t≦3.

    Abstract translation: 制造方法包括：制造具有（R1）x（Rh）yTzBsMt的组成的烧结体; 通过对烧结体进行热变形处理来制造前体; 并通过在450℃〜700℃的温度范围内对前体进行时效处理来制造稀土类磁体。在该方法中，其主相由（R1Rh）2T14B相形成。 在其晶界相中的（R1Rh）1.1T4B4相的含量大于0质量％和50质量％以下。 R1表示轻稀土元素。 Rh代表重稀土元素。 T表示过渡金属。 M表示Ga，Al，Cu和Co中的至少一种，x，y，z，s和t是R1，Rh，T，B和M的质量百分比。x，y，z，s和 t由以下表达式表示：27≤x≤44,0≤y≤10，z = 100-x-y-s-t，0.75≤s≤3.4,0≤t≤3。

    METHOD FOR MANUFACTURING RARE-EARTH MAGNETS
    10.
    发明申请
    METHOD FOR MANUFACTURING RARE-EARTH MAGNETS 审中-公开
    制造稀土磁铁的方法

    公开(公告)号：US20160097110A1

    公开(公告)日：2016-04-07

    申请号：US14859579

    申请日：2015-09-21

    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA

    Inventor： Daisuke ICHIGOZAKI ,  Kensuke KOMORI ,  Daisuke SAKUMA ,  Takaaki TAKAHASHI

    IPC: C21D8/12 ,  C22C30/02 ,  H01F1/055 ,  C22F1/00 ,  B22F3/10 ,  B22F1/00 ,  C21D1/18

    CPC classification number: C21D8/1216 ,  B22F1/0003 ,  B22F3/10 ,  C21D1/18 ,  C21D8/12 ,  C22C30/02 ,  C22F1/00 ,  H01F1/0557 ,  H01F41/0266 ,  H01F41/0273

    Abstract: Provided is a method for manufacturing a rare-earth magnet capable of manufacturing a rare-earth magnet having excellent magnetic characteristics from magnetic powder that is prepared by liquid rapid-quenching and including both of nano-crystalline substance and amorphous substance as well. A method for manufacturing a rare-earth magnet includes: a first step of rapidly quenching of molten metal that is represented by a composition formula of (R1)x(Rh)yTzBsMt (R1 denotes one type or more of light rare-earth element containing Y, Rh denotes a heavy rare-earth element containing at least one type of Dy and Tb, T denotes transition metal containing at least one type of Fe, Ni and Co, B denotes boron, M denotes at least one type of Ga, Al and Cu, and 27≦x≦44, 0≦y≦10, z=100-x-y-s-t, 0.75≦s≦3.4, 0≦t≦3 all in terms of percent by mass) to prepare magnetic powder MF including mixture of nano-crystalline magnetic powder having an average crystalline grain size of 500 nm or less and amorphous magnetic powder; and a second step of sintering the magnetic powder MF including the mixture of nano-crystalline magnetic powder and the amorphous magnetic powder to prepare a sintered body S, and performing hot deformation processing of the sintered body S to manufacture the rare-earth magnet C.

    Abstract translation: 本发明提供一种制造稀土磁铁的方法，该稀土类磁铁具有通过液体快速淬火制备并且包括纳米结晶物质和无定形物质两者的磁粉的磁特性优异的稀土类磁铁。 稀土类磁体的制造方法包括：以（R1）×（Rh）yTzBsMt的组成式表示的熔融金属快速淬火的第一工序（R1表示含有 Y，Rh表示含有至少一种Dy和Tb的重稀土元素，T表示含有至少一种Fe，Ni和Co的过渡金属，B表示硼，M表示至少一种类型的Ga，Al 和Cu，以及27和nlE; x＆nlE; 44,0和nlE; y＆nlE; 10，z = 100-xyst，0.75＆nlE; s＆nlE; 3.4,0和nlE; t＆nlE; 3以质量百分比表示），以制备磁粉MF， 平均晶粒尺寸为500nm以下的纳米晶磁性粉末和无定形磁性粉末; 以及烧结包括纳米晶磁性粉末和非晶磁性粉末的混合物的磁性粉末MF以制备烧结体S的第二步骤，并进行烧结体S的热变形处理以制造稀土类磁体C.

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