摘要:
A hydrostatic extrusion method and apparatus for the extrusion of tubes is disclosed wherein the simplified structure of the nose or tip portion of the billet and the cooperating surfaces of the die defining the die cavity and those of the mandrel facilitate an improved initial sealing among the associated surfaces of the die, billet and mandrel. Such an initial sealing is effected between such interfaces of the members and billet at a point which is located substantially rearwardly from the position at which the actual extrusion to the final tubular configuration occurs between the bearing portion of the die and the cooperating sizing portion of the mandrel. Such structure and method permits the extrusion of tubes having walls of asymmetric or non-circular configurations in cross section, even those of complex configurations. In order to further enhance the efficacies of the present invention, the mandrel is provided with a head portion which may be replaced, or exchanged as desired, and a position-aligning member is associated with the mandrel in order to maintain the proper orientation of the mandrel relative to the die. The mandrel may also have a specifically designed configuration in order to provide the inner surface of the tube extruded with a gloss finish.
摘要:
A method and machine for use in hydrostatic extrusion wherein a portion of an elastic-plastic viscous pressure medium is introduced into the rear portion of a container, with the rear end thereof being sealed in a fluid tight fashion. The pressure medium being of such a nature that it has a high viscosity and cannot flow by itself. Subsequently, a billet is charged into the container and then a die is mounted in the container at the forward end thereof. The aforesaid pressure medium is caused to fill around the outer circumferential surface of the billet. In this respect, a high pressure seal is provided for the junctions between the die and the forward end of the container and between the die and the forward end of the billet before the pressure medium flows out of the container in a practically negligible small amount, immediately after which a pressure stem is pushed into the container from the rear end thereof, thus proceeding with the hydrostatic extrusion.
摘要:
A method and machine for use in hydrostatic extrusion wherein a portion of an elastic-plastic viscous pressure medium is introduced into the rear portion of a container, with the rear end thereof being sealed in a fluid tight fashion. The pressure medium being of such a nature that it has a high viscosity and cannot flow by itself. Subsequently, a billet is charged into the container and then a die is mounted in the container at the forward end thereof. The aforesaid pressure medium is caused to fill around the outer circumferential surface of the billet. In this respect, a high pressure seal is provided for the junctions between the die and the forward end of the container and between the die and the forward end of the billet before the pressure medium flows out of the container in a practically negligible small amount, immediately after which a pressure stem is pushed into the container from the rear end thereof, thus proceeding with the hydrostatic extrusion.
摘要:
A die for use in a hot hydrostatic extrusion process, in which a billet comprised of aluminum or an aluminum alloy or a billet having aluminum and an aluminum alloy at its outer periphery is preheated and charged into a container whereupon extrusion is carried out by means of a pressure medium, said die comprising a plurality of stepped conical portions serving as approach portions to the die outlet; said conical portions having conical surfaces whose opening angles increase from the inlet of the die toward the outlet thereof, said conical surface which is closest to said inlet having an opening angle of less than 60 degrees, and the difference between the opening angles between adjacent conical surfaces being less than 90 degrees.
摘要:
There are disclosed herein a method and an apparatus for manufacturing tubes or tubular bodies by means of hydrostatic extrusion, which tubes or tubular bodies have axially running holes therethrough having cross-sections of irregular shapes. The method and apparatus utilize a mandrel of novel construction which comprises a conical tip portion having a smooth peripheral surface, a cut or grooved intermediate portion with a sloped groove starting at a peripheral edge and a body portion formed with a flange and adapted to move longitudinally of a pressure chamber, as necessary. The conical tip portion is specifically intended to seal against the conical end of a metallic billet. Unless there is such a provision, there would be leakage of a fluid through the grooved portion because of direct contact of the grooved edge with the inner end surface of the billet. Thus, this method and the apparatus for performing the method enables one-step extrusion of tubes or tubular bodies having inner fins or inner walls having irregularly shaped cross-sections, with the accompanying advantages of providing complete sealing among the die, the billet and the mandrel, particularly in the initial stage of the extrusion.
摘要:
In the manufacture of compound billets composed of two or more different metals for use in hydrostatic extrusion, care must be exercised to see whether or not products possessing a predetermined compound status are produced from the compound billets by means of the hydrostatic extrusion process. The compound billets manufactured through the method of this invention do not, in the hydrostatic extrusion process, possess the usual defects caused by discrepancies between the mechanical properties of a plurality of different metallic materials constituting the billets, especially, and in particular, it is true that the compound billets are free from defects caused by surface slip taking place between the surfaces of the internal and external layer materials of the compound billet of the different metallic materials, and the method according to the present invention is characterized in that the formation of the nose part is undertaken by plastic forming of the same, such as roll forming and swazing, from the outside while maintaining an interior condition wherein air is expelled from the space formed between the contacting surfaces of the different metallic materials. As a result, the materials are mechanically bonded together and the surface areas of the materials of the billet at the deformed nose portion to be presented to the die are equal and it becomes possible to carry out a hydrostatic extrusion of the compound materials under a combination of different metallic materials covering an extremely wide selection.
摘要:
A method for producing cold rolled titanium strips having good surface quality. The cold rolling of a titanium strip is carried out under the conditions represented by the following formula:X.ltoreq.(48673/Y.sup.1.3283)where X is an average grain size (.mu.m) of the pre-cold rolled titanium strip and Y is a diameter (mm) of the roll for the cold rolling.
摘要:
A bone repair material being superior in apatite-forming ability and its stability in a storage and high in scratch resistance is disclosed. The material is produced by a method comprising the steps of: immersing a substrate made of titanium or a titanium alloy in a first aqueous solution that does not contain calcium ions but contains at least one cation selected from the group consisting of sodium ions and potassium ions and is alkaline; immersing the substrate in a second aqueous solution that does not contain phosphate ions but contains calcium ions; heating the substrate in a dry atmosphere; and treating the substrate with hot water of 60° C. or higher or with steam.
摘要:
A method for producing an artificial bone precursor is disclosed. The method comprises: extracting a part corresponding to a cancellous bone and/or a cortical bone from digitalized three-dimensional image data of a living bone, followed by setting a center line on the part; drawing a beam or a wall having a uniform diameter or thickness along the center line to form artificial bone image data; and stacking a sintered layer by laser-sintering a powder of titanium and the like based on the artificial bone image data. The precursor is suitable for an artificial bone having excellent osteoconductivity and osteoinductivity.
摘要:
Bone repair materials are disclosed, from which ions are hardly eluted in living body and which are superior in apatite-forming ability and resistance to apatite peeling and have a scratch resistance high enough for practical use. The material comprises a substrate made of titanium or titanium alloys, and a surface layer, made substantially of titanium oxide, along the surface of the substrate. The substrate has on the surface thereof irregularities of from 1 nm to 10 μm in average in both width and depth. The layer has a zeta potential of +4.5 mV or more under an aqueous solution environment of pH 6 to 8, and a critical scratch resistance of 35 mN or more when vibration 100 μm in amplitude is added to a stylus with a spring constant of 200 g/mm on the surface layer and the stylus is moved at a rate of 10 mm/sec under a load increasing at a rate of 100 mN/min.