Fabricating a power supply converter with load inductor structured as heat sink
    1.
    发明授权
    Fabricating a power supply converter with load inductor structured as heat sink 有权
    制造具有结构为散热器的负载电感器的电源转换器

    公开(公告)号:US08910369B2

    公开(公告)日:2014-12-16

    申请号:US14275009

    申请日:2014-05-12

    Abstract: A method for fabricating a power supply converter comprises a load inductor wrapped by a metal sleeve structured to transform the inductor into a heat sink positioned to deposit layers of solder paste on a sleeve surface and on the inductor leads. A metal carrier having a portion of a first thickness and portions of a greater second thickness is placed on the solder layers of the inductor. The carrier portion of first thickness is aligned with the inductor sleeve. The carrier portions of second thickness are aligned with the inductor leads. A sync and a control FET are placed side-by-side on solder layers deposited on the carrier portion of first thickness opposite the inductor sleeve. Reflowing is preformed and the solder layers are solidified. The FETs, the carrier and the inductor become integrated and the un-soldered surfaces of the FETs and the carrier portions of second thickness become coplanar.

    Abstract translation: 一种用于制造电源转换器的方法包括由金属套管包围的负载感应器,所述金属套管构造成将电感器转换成散热器,该散热器定位成在套筒表面上和电感器引线上沉积焊膏层。 具有第一厚度的一部分和更大的第二厚度的部分的金属载体被放置在电感器的焊料层上。 第一厚度的载体部分与电感器套筒对准。 第二厚度的载体部分与电感器引线对准。 同步和控制FET并排放置在沉积在与电感器套筒相对的第一厚度的载体部分上的焊料层上。 进行回流,并使焊料层固化。 FET,载体和电感器变得集成,并且FET的未焊接表面和第二厚度的载体部分变得共面。

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