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公开(公告)号:US11224990B2
公开(公告)日:2022-01-18
申请号:US15663007
申请日:2017-07-28
IPC分类号: B28C7/04 , B28C5/40 , B28C5/12 , B28B5/02 , B28B3/22 , B01F7/00 , B01F7/08 , B28C5/14 , B01F7/04 , B29B7/48 , B28B1/52 , B29B7/90 , B29C48/67 , B29B7/72 , B29B7/44 , B01F3/12 , B28B13/02 , B01F15/02 , B01F3/20 , B05C1/08
摘要: Continuous method including mixing water and cementitous powder to form slurry; mixing the slurry and reinforcement fibers in a single pass horizontal continuous mixer to form fiber-slurry mixture, the mixer including an elongated mixing chamber having a reinforcement fiber inlet port, and upstream of the fiber inlet port is an inlet port to introduce water and cementitous powder together as one stream or at least two inlet ports to introduce water and dry cementitous powder separately as separate streams into the chamber, a rotating horizontal shaft/s within the chamber, part of the chamber for mixing the fibers and slurry and moving the fiber-slurry mixture to a mixture outlet; discharging the fiber-slurry mixture from the mixer outlet; forming and setting the fiber-slurry mixture on a moving surface; cutting the set mixture into fiber reinforced concrete panels and removing the panels from the moving surface.
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公开(公告)号:US11173629B2
公开(公告)日:2021-11-16
申请号:US15662932
申请日:2017-07-28
IPC分类号: B28C7/04 , B28C5/12 , B01F7/00 , B28B19/00 , B01F13/10 , B01F7/04 , B28C5/14 , B28C5/40 , B28C9/00 , B28B1/52 , B28B13/02 , B01F15/02 , B01F3/12 , B05C1/08
摘要: A method in which a stream of dry cementitious powder passes through a first conduit and aqueous medium stream passes through a second conduit to feed a slurry mixer to make cementitious slurry. The cementitious slurry passes through a third conduit and a reinforcement fiber stream passes through a fourth conduit to feed a fiber-slurry mixer which mixes the slurry and discrete fibers to make a stream of fiber-slurry mixture. An apparatus for performing the method is also disclosed.
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公开(公告)号:US10981294B2
公开(公告)日:2021-04-20
申请号:US15663044
申请日:2017-07-28
IPC分类号: B28B5/02 , B28B19/00 , B05C3/18 , B05C11/02 , B28B1/52 , C04B14/42 , C04B28/14 , C04B40/00 , B29L31/10
摘要: A slurry feed apparatus for depositing a slurry upon a moving forming web having a direction of travel, including: a headbox mounted transverse to the direction of travel of the moving web, having a back wall, sidewalls, a concave transverse front wall, an open top, and an open bottom for directing slurry onto the forming web; a moveable dam releasably attached to the back wall, a seal attached to a bottom wall of the dam; and a headbox support system extending from opposed the sidewalls. Also disclosed is a continuous process for depositing a uniform layer of a cementitious slurry containing reinforcing fibers from the headbox onto a traveling web.
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4.
公开(公告)号:US10584061B2
公开(公告)日:2020-03-10
申请号:US16110003
申请日:2018-08-23
发明人: Paul White , Ashish Dubey
IPC分类号: C04B28/06 , C04B28/04 , C04B22/14 , C04B18/08 , C04B14/28 , C04B14/14 , C04B28/14 , C04B28/16 , C04B103/54 , C04B103/00 , C04B103/22 , C04B103/32 , C04B103/44 , C04B103/50 , C04B111/00 , C04B111/34 , C04B111/60 , C04B111/62 , C04B111/70 , C04B111/72 , C04B103/30
摘要: Cementitious binder compositions for cementitious products including a hydraulic cement-based reactive powder blend, an inorganic flow control agent, and a metal-based dimensional movement stabilizing agent including at least one member of the group of lithium salt and lithium base, and methods for making the cementitious binder compositions.
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公开(公告)号:US10336036B2
公开(公告)日:2019-07-02
申请号:US13834556
申请日:2013-03-15
发明人: Ashish Dubey , Yanfei Peng
IPC分类号: B32B13/14 , C04B26/04 , C04B26/06 , C04B26/08 , C04B111/00 , C04B111/27 , C04B111/30
摘要: Disclosed are cementitious articles with hydrophobic finish. In some embodiments, the article is a waterproof gypsum panel that is surface reinforced with inorganic mineral fibers that face a flexible and hydrophobic cementitious finish possessing beneficial waterproofing properties. The waterproof gypsum panels of the invention are useful in many applications, such as, for example, tilebacker board in wet or dry areas of buildings, exterior weather barrier panel for use as exterior sheathing, and roof cover board having superior water durability and extremely low surface absorption. The flexible and hydrophobic cementitious finish of the invention can include Class C fly ash, film-forming polymer, silane compound (e.g., alkyl alkoxysilane), and other optional additives.
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公开(公告)号:US09656916B2
公开(公告)日:2017-05-23
申请号:US15071424
申请日:2016-03-16
发明人: Ashish Dubey
IPC分类号: C04B28/00 , C04B11/28 , C04B12/00 , C04B28/18 , C04B111/00 , C04B111/34 , C04B111/62 , C04B111/72
CPC分类号: C04B28/006 , C04B11/28 , C04B12/005 , C04B24/32 , C04B28/003 , C04B28/18 , C04B2103/32 , C04B2111/00482 , C04B2111/00586 , C04B2111/0075 , C04B2111/34 , C04B2111/343 , C04B2111/346 , C04B2111/62 , C04B2111/72 , Y02P40/165 , Y02W30/92 , C04B7/323 , C04B18/08 , C04B22/143 , C04B24/04 , C04B40/0039
摘要: A method for making geopolymer cementitious binder compositions for cementitious products such as concrete, precast construction elements and panels, mortar, patching materials for road repairs and other repair materials, and the like is disclosed. The geopolymer cementitious compositions of some embodiments are made by mixing a synergistic mixture of thermally activated aluminosilicate mineral, calcium sulfoaluminate cement, a calcium sulfate and a chemical activator with water.
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公开(公告)号:US11021399B2
公开(公告)日:2021-06-01
申请号:US16445940
申请日:2019-06-19
IPC分类号: C04B28/14 , C04B24/32 , C04B24/06 , C04B103/22 , C04B103/40 , C04B103/60 , C04B103/30 , C04B103/50 , C04B103/12
摘要: Self-consolidating geopolymer compositions utilizing fly ash and inorganic mineral including alkaline earth metal oxide as cementitious reactive components and include cement set retarder. The alkaline earth metal oxide is preferably calcium oxide (also known as lime or quicklime) and/or magnesium oxide. The inorganic minerals including alkaline earth metal oxide have an alkaline earth metal oxide content preferably greater than 50 wt. %, more preferably greater than 60 wt. %, even more preferably greater than 70 wt. %, and most preferably greater than 80 wt. %, for example greater than 90 wt. %. The cementitious reactive powder may optionally also include one or more aluminous cements and one or more source of calcium sulfates. The cementitious reactive powders are activated with an alkali metal chemical activator selected from alkali metal salt and/or alkali metal base. Methods for making the compositions are also disclosed.
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8.
公开(公告)号:US10815149B2
公开(公告)日:2020-10-27
申请号:US16168107
申请日:2018-10-23
发明人: Ashish Dubey , Yanfei Peng
IPC分类号: C09D1/00 , C04B7/26 , C09D5/00 , B32B5/26 , B32B13/08 , B28B23/00 , B32B29/00 , C04B28/02 , C04B41/00 , C04B41/48 , C04B41/63 , B28B11/04 , E04C2/04 , E04C2/06 , B32B13/14 , C04B41/45 , C04B41/50 , C04B41/52 , C04B41/70 , E04C2/26 , E04F15/18 , D06M11/79 , D06M13/192 , D06M13/513 , D06N3/00 , C04B14/42 , C04B28/14 , C04B41/46 , C04B111/27 , C04B111/00
摘要: Disclosed are hydrophobic finish compositions and cementitious articles made with the hydrophobic finish compositions. In some embodiments, the article is a waterproof gypsum panel surface reinforced with inorganic mineral fibers that face a flexible and hydrophobic cementitious finish possessing beneficial waterproofing properties. The waterproof gypsum panels of the invention have many uses, such as, tilebacker board in wet or dry areas of buildings, exterior weather barrier panel for use as exterior sheathing, and roof cover board having water durability and low surface absorption. The flexible and hydrophobic cementitious finish can include fly ash, film-forming polymer, silane compound (e.g., alkyl alkoxysilane), an extended flow time retention agent including either one or more carboxylic acids, salts of carboxylic acids, or mixtures thereof, and other optional additives.
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公开(公告)号:US20200039884A1
公开(公告)日:2020-02-06
申请号:US16446047
申请日:2019-06-19
发明人: Ashish Dubey
摘要: Geopolymer compositions utilizing fly ash and an inorganic mineral including alkaline earth metal oxide as cementitious reactive components. The inorganic mineral includes alkaline earth metal oxide preferably calcium oxide (also known as lime or quicklime) or magnesium oxide, or combinations thereof. The cementitious reactive powder may also optionally include one or more aluminous cements and one or more source of calcium sulfates. The cementitious reactive powders are activated with an alkali metal chemical activator selected from at least one member of the group consisting of an alkali metal salt and an alkali metal base. The inorganic minerals including alkaline earth metal oxide preferred in this invention have an alkaline earth metal oxide content preferably greater than 50 wt %, more preferably greater than 60 wt %, even more preferably greater than 70 wt %, and most preferably greater than 80 wt %, for example greater than 90 wt %. Methods for making the compositions are also disclosed.
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10.
公开(公告)号:US10155692B2
公开(公告)日:2018-12-18
申请号:US14973330
申请日:2015-12-17
发明人: Ashish Dubey , Yanfei Peng
IPC分类号: C09D1/00 , C04B7/26 , C09D5/00 , C04B14/42 , C04B28/14 , B32B5/26 , B32B13/08 , B28B23/00 , B32B29/00 , C04B28/02 , C04B41/00 , C04B41/48 , C04B41/63 , B28B11/04 , E04C2/04 , E04C2/06 , B32B13/14 , C04B41/45 , C04B41/50 , C04B41/52 , C04B41/70 , E04C2/26 , E04F15/18 , C04B111/27 , C04B111/00
摘要: Disclosed are hydrophobic finish compositions and cementitious articles made with the hydrophobic finish compositions. In some embodiments, the article is a waterproof gypsum panel surface reinforced with inorganic mineral fibers that face a flexible and hydrophobic cementitious finish possessing beneficial waterproofing properties. The waterproof gypsum panels of the invention have many uses, such as, tilebacker board in wet or dry areas of buildings, exterior weather barrier panel for use as exterior sheathing, and roof cover board having water durability and low surface absorption. The flexible and hydrophobic cementitious finish can include fly ash, film-forming polymer, silane compound (e.g., alkyl alkoxysilane), an extended flow time retention agent including either one or more carboxylic acids, salts of carboxylic acids, or mixtures thereof, and other optional additives.
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