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1.发明授权公开(公告)号：US11993938B2
公开(公告)日：2024-05-28
申请号：US16933491
申请日：2020-07-20
申请人： Heming Huang , Fucai Liu
发明人： Fucai Liu , Min Xiao , Bin Li , Zengyong Zheng , Heming Huang
CPC分类号： E04F13/147 , B28B1/522 , B28B1/525 , B28B3/022 , B28B11/0845 , B28B13/022 , B32B9/002 , C04B28/04 , E04F13/0866 , E04F13/0873 , E04F13/142 , C04B2201/50
摘要： An organic fiber toughened inorganic composite artificial stone panel and a preparation method thereof are disclosed. The panel includes a surface layer, an intermediate organic fiber toughened layer and a toughened base layer. The surface layer includes the following components: 40-70 parts of quartz sand, 20-30 parts of quartz powder, 20-45 parts of inorganic active powder, 0.5-4 parts of pigment, 0.1-3 part of water reducing agent and 3-10 parts of water. The intermediate organic fiber toughened layer includes the following components: 40-60 parts of inorganic active powder, 45-65 parts of sand, 0.8-1.5 parts of water reducing agent, 6-14 parts of water and 4-8 parts of organic fiber. The toughened base layer includes the following components: 30-50 parts of inorganic active powder, 30-55 parts of quartz sand, 15-20 parts of quartz powder, 0.5-1.2 parts of water reducing agent, 4-8 parts of water and 0.8-2.5 parts of toughener.
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公开(公告)号：US11883982B2
公开(公告)日：2024-01-30
申请号：US18127522
申请日：2023-03-28
申请人： SHENZHEN UNIVERSITY
IPC分类号： B28B3/02 , B28B17/00 , C04B40/00 , B28C5/00 , C04B111/00
CPC分类号： B28C5/003 , B28B3/022 , B28B17/0081 , C04B40/0096 , C04B2111/00051 , C04B2111/00068
摘要： The present disclosure discloses a method for compression casting concrete to reduce the amount of cement, including: adopting any existing concrete mix proportion designed for concrete of given strength, mixing the concrete, pouring the concrete into a mould, and compressing the concrete at a given pressure, where 28-day strength of the compacted concrete is increased; gradually reducing the amount of cement while keeping the amounts of other materials unchanged, where 28-day strength of the concrete is gradually reduced until the concrete meets a design index; proportionally reducing amounts of water and cement in a last mix proportion while keeping the amounts of other materials unchanged, where during compression casting of the concrete, discharge of cement paste is gradually reduced until no cement paste is discharged; and compression casting a concrete member according to a final mix proportion.
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公开(公告)号：US09919451B2
公开(公告)日：2018-03-20
申请号：US14683845
申请日：2015-04-10
申请人： Bautex Systems, LLC
IPC分类号： C04B28/02 , C04B16/08 , B28B1/087 , C04B26/04 , B28B1/08 , B28B1/00 , B28B1/14 , C04B40/00 , C04B38/10 , B28B1/093 , B28C7/04 , B28B3/02 , B28B23/00 , C04B40/02 , C04B111/40
CPC分类号： B28B1/087 , B28B1/008 , B28B1/08 , B28B1/084 , B28B1/093 , B28B1/14 , B28B3/022 , B28B23/0087 , B28C7/0422 , C04B26/04 , C04B28/02 , C04B38/106 , C04B40/0039 , C04B40/0067 , C04B40/02 , C04B2111/40 , Y02W30/92 , C04B18/08 , C04B38/08 , C04B40/0028 , C04B16/08
摘要： In some embodiments, a method may include preparing building forms including at least some cementitious materials. The method for preparing forms may include mixing substantially dry cementitious material particles with closed cell foam particles to form a substantially dry composition. In some embodiment, at least some of the cementitious material particles may adhere to at least some surface deformations on the surface of the closed cell foam particles. In some embodiments, the method may include mixing a second portion of water with the substantially dry composition for a second period of time to form a partially wet composition. In some embodiments, a method may include forming a building form including at least some cementitious materials from the partially wet composition. In some embodiments, the closed cell foam particles may include expanded polystyrene. In some embodiments, a ratio of the water to cementitious material particles may range from 0.20 to 0.40.
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公开(公告)号：US20180021979A1
公开(公告)日：2018-01-25
申请号：US15214246
申请日：2016-07-19
CPC分类号： C23C18/32 , B22C3/00 , B28B1/08 , B28B3/021 , B28B3/022 , B28B3/06 , B28B7/08 , B28B11/14 , B29C33/56 , B29C37/0032 , B29C45/37 , B29C45/568 , B29C73/00 , B30B11/00 , B30B11/04 , B30B15/065 , C23C18/1637 , C23C18/1662 , C23C18/1692 , C23C18/26
摘要： A compression shoe for use on a concrete products forming machine comprises a main body and a plated layer overlaid on the main body. The main body is configured to be slidingly received within a mold cavity of a concrete products mold. The plated layer overlaid on the main body of the compression shoe comprises a uniform electroless nickel (Ni), phosphorus (P), and polytetrafluoroethylene (PTFE) nano dispersion coating to effect enhanced material release characteristics by preventing the build-up of material on the compression shoes and enhancing their wear characteristics.
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公开(公告)号：US09211663B2
公开(公告)日：2015-12-15
申请号：US13812903
申请日：2011-07-28
申请人： Gijsbert Toet
发明人： Gijsbert Toet
CPC分类号： B29C43/58 , B06B1/18 , B28B1/0873 , B28B3/022 , B30B11/022 , F04B23/00 , F15B15/1452 , F15B21/12
摘要： An improved compacting device for compacting a granular, loosely coherent mass, such as soil-moist cement, for producing end products such as tiles, kerbstones and the like. The compacting device includes a vibrating table and a hydraulic exciter device for driving the vibrating table. The hydraulic exciter device includes a plurality of hydraulic exciters and is configured to drive the hydraulic exciters with excitation displacements of mutually substantially the same amplitude and frequency and in phase with one another. An improved hydraulic exciter for use in the improved compacting device, and the improved compacting device with a single improved exciter of this type are also described.
摘要翻译： 一种改进的压实装置，用于压实颗粒状，松散相干团块，例如土壤湿润水泥，用于生产最终产品如瓷砖，石块等。 压实装置包括振动台和用于驱动振动台的液压激励装置。 液压励磁装置包括多个液压激励器，并且构造成以相互大体上相同的幅度和频率并且彼此同相的激励位移来驱动液压激励器。 还描述了用于改进的压实装置的改进的液压激励器，以及具有这种类型的单个改进的激励器的改进的压实装置。
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公开(公告)号：US20150314475A1
公开(公告)日：2015-11-05
申请号：US14798985
申请日：2015-07-14
申请人： Christopher T. Banus
发明人： Christopher T. Banus
CPC分类号： B28B1/082 , B28B1/081 , B28B3/022 , B29C67/244 , B30B11/022 , B30B15/0076 , B30B15/024 , B30B15/026
摘要： An engineered stone production plant includes a vacuum vibration press (“VVP”) suspended above the ground, so that a conveyor belt and/or returning empty trays or molds from a curing oven to a mixing station can pass beneath the VVP. Rigid, self-supporting trays or molds can convey slabs through the plant on rollers, which allow independent horizontal movement of the slabs during spreading and coloring/veining of the slab mixture. Embodiments include air levitation for transporting slabs into and out of the VVP. The curing oven can be air-heated. The pressing plate can be sealed with the tray or mold by walls that extend downwardly from the press plate over a flexible covering sheet, by a gasket surrounding the pressing plate, or by an angle strip surrounding the slab mixture. In embodiments, the slab size can be changed by exchanging elastomeric mold walls, or by exchanging molds and pressing platens.
摘要翻译： 工程石材生产设备包括悬挂在地面上的真空振动压力机（“VVP”），从而将传送带和/或从固化炉返回到混合站的空塔板或模具可以通过VVP下方。 刚性的自支撑托盘或模具可以在轧辊上输送板坯通过工厂，这允许在板坯混合物的铺展和着色/卷绕过程中板坯的独立水平运动。 实施例包括用于运输板坯进出VVP的空气悬浮。 固化炉可以进行空气加热。 压板可以用托盘或模具通过壁从密封板向下延伸穿过柔性覆盖片，围绕压板的垫圈或围绕板坯混合物的角钢带而被密封。 在实施例中，可通过更换弹性模具壁，或通过更换模具和压板来改变板坯尺寸。
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公开(公告)号：US20150266204A1
公开(公告)日：2015-09-24
申请号：US14729823
申请日：2015-06-03
申请人： Christopher T. Banus
发明人： Christopher T. Banus
CPC分类号： B28B3/022 , B28B1/081 , B28B1/082 , B28B1/087 , B29C33/38 , B29C67/244 , B30B11/022 , B30B15/0076
摘要： A method of manufacturing engineered stone slabs provides slabs that are equal or superior in appearance and physical properties to slabs manufactured using a conventional Breton press, while weighing less, costing less to manufacture, providing shorter press cycle times, requiring less resin, and consuming less energy. In addition to providing a vibration device above the slab, the press also includes a second vibration device below the slab, which replaces the massive inertial base of a Breton press. The press can be completely enclosed within a vacuum chamber, and vibrationally isolated from surrounding structures. In embodiments, volume reduction blocks reduce the volume to be evacuated. Embodiments use screw jacks and springs or air bags to provide controlled pressing force and precisely uniform slab thickness. Slabs can be inserted and removed on a conveyor belt, or in rigid, self-supporting trays or molds on rollers.
摘要翻译： 制造工程石板的方法提供与使用常规布列塔尼压力机制造的板坯相同或优于外观和物理性能的板坯，同时重量较轻，制造成本较低，提供较短的加压循环时间，需要较少的树脂，并且消耗较少 能源。 除了在板坯之上提供振动装置之外，压机还包括在板坯下面的第二振动装置，其代替了布列塔尼机的大块惯性基座。 压机可以完全封闭在真空室内，并与周围结构振动隔离。 在实施例中，减小体积块减小要抽真空的体积。 实施例使用螺旋千斤顶和弹簧或气囊来提供受控的按压力和精确均匀的板厚。 板可以在传送带上或在刚性的自支撑托盘或辊上的模具中插入和移除。
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公开(公告)号：US20140300020A1
公开(公告)日：2014-10-09
申请号：US14286329
申请日：2014-05-23
申请人： Ness Inventions
发明人： John T. Ness , Jeffrey A. Ness
IPC分类号： B28B7/00
CPC分类号： B28B7/0061 , B28B3/021 , B28B3/022 , B28B3/086 , B28B7/0041 , B28B17/0081 , E04C1/395
摘要： A method of making a masonry block employing a mold assembly having a plurality liner plates each having a major surface that together form a mold cavity having an open top and an open bottom, wherein at least one liner plate is moveable between a retracted position and a desired extended position. The method includes providing a negative of a desired texture on the major surface of the moveable liner plate, moving the moveable liner plate to a retracted position, closing the bottom of the mold cavity by positioning a pallet below the mold assembly, filling the mold cavity with dry cast concrete via the open top, and vibrating the mold assembly and dry cast concrete therein. The method further includes moving the moveable liner plate toward a desired extended position after the mold cavity has been filled with dry cast concrete, before the open top of the mold cavity is closed, and while the mold assembly is vibrating, and closing the open top of the mold cavity with a head shoe assembly subsequent to commencement of the vibrating and the moving of the moveable liner plate toward the desired extended position.
摘要翻译： 一种制造砌块的方法，所述模块组件具有多个衬板，所述多个衬板各自具有主表面，所述主表面一起形成具有开口顶部和开口底部的模腔，其中至少一个衬板可在缩回位置和 所需延长位置。 该方法包括在可移动衬板的主表面上提供所需纹理的负片，将可移动衬板移动到缩回位置，通过将模板组件下方的托盘定位来封闭模腔的底部， 通过开口顶部的干式混凝土，并振动模具组件和干式混凝土。 该方法还包括在模具腔的开口顶部关闭之前，模具组件已被充满干模铸混凝土之后，以及当模具组件振动并且关闭开口顶部时，在可移动衬板朝向期望的延伸位置之后移动 在开始振动和将可移动衬板移动到期望的延伸位置之后，具有头部鞋组件。
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公开(公告)号：US20140205703A1
公开(公告)日：2014-07-24
申请号：US14222695
申请日：2014-03-24
申请人： Christopher T. Banus
发明人： Christopher T. Banus
IPC分类号： B29C33/38
CPC分类号： B29C33/38 , B28B1/082 , B28B3/022 , B29C67/244 , B30B11/022
摘要： A vacuum vibration press manufactures engineered stone slabs that are equal or superior in appearance and physical properties to slabs manufactured using a conventional Breton press, while weighing less, costing less to manufacture, providing shorter press cycle times, requiring less resin, and consuming less energy. In addition to providing a vibration device above the slab, the press also includes a second vibration device below the slab, which replaces the massive inertial base of a Breton press. The vibration devices can have different frequencies, amplitudes, and/or vibration axes. The press can be completely enclosed within a vacuum chamber, and vibrationally isolated from surrounding structures. In embodiments, volume reduction blocks reduce the volume to be evacuated. Embodiments use screw jacks and springs or air bags to provide controlled pressing force and precisely uniform slab thickness. Slabs can be inserted and removed on a conveyor belt, or in separate trays on rollers.
摘要翻译： 真空振动压力机制造与常规布列塔尼压力机制造的板坯相同或优于外观和物理性能的工程石板，同时重量较轻，制造成本低，缩短循环时间，减少树脂，消耗更少能量 。 除了在板坯之上提供振动装置之外，压榨机还包括在板坯下方的第二振动装置，其代替了布列塔尼压机的大块惯性基座。 振动装置可以具有不同的频率，振幅和/或振动轴。 压机可以完全封闭在真空室内，并与周围结构振动隔离。 在实施例中，减小体积块减小要抽真空的体积。 实施例使用螺旋千斤顶和弹簧或气囊来提供受控的按压力和精确均匀的板厚。 可以在输送带上或在滚筒上的单独托盘中插入和取出板条。
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公开(公告)号：US20100086634A1
公开(公告)日：2010-04-08
申请号：US12634637
申请日：2009-12-09
申请人： Douglas Vernon High , Stacy L. Gildersleeve , Daniel Richard Wahlstrom , Llewellyn Lee Johnston , Keith Donald Brewer
发明人： Douglas Vernon High , Stacy L. Gildersleeve , Daniel Richard Wahlstrom , Llewellyn Lee Johnston , Keith Donald Brewer
IPC分类号： B29C33/30
CPC分类号： B28B1/0873 , B28B1/081 , B28B3/022 , B28B13/023 , B28B13/0235 , B28B15/005 , B28B17/009
摘要： A concrete products forming machine including a main frame, feed drawers, die supports and mold and head assemblies. The feed drawer is moved into position over the mold using an electric belt drive system and includes a vibrating strike off plate to improve surface quality of the molded product, zoned agitators to control movement and placement of concrete, a spring loaded seal system between the walls and floor of the feed box, and quick-release agitator design with urethane sleeves to effect easy and clean removal, replacement and cleaning of the agitators. The concrete products forming machine includes torque tube and leaf spring supports to effect substantially vertical vibrational movement of the mold with air inflatable springs for controlled force between the mold bottom and the pallet. The pallet itself is vibrated from below using phased, counter rotating shafts coupled to the pallet table on which the pallet rests. Vibration induced into the pallet by the vibrating pallet table is transferred to the mold resulting in material compaction. After the molding process, the mold is lifted in a stripping process to remove the molded product for curing or drying.
摘要翻译： 一种混凝土产品成型机，包括主框架，进料抽屉，模具支架和模具和头部组件。 进料抽屉使用电动皮带驱动系统移动到模具上方的位置，并且包括振动剥离板以改善模制产品的表面质量，分区搅拌器以控制混凝土的运动和放置，弹簧加载的密封系统 和进料箱的地板，以及具有聚氨酯套筒的快速释放搅拌器设计，以实现搅拌器的简单和清洁的移除，更换和清洁。 混凝土产品成型机包括扭矩管和板簧支撑件，以在模具底部和托盘之间实现用于控制力的空气可充气弹簧的模具的基本垂直的振动运动。 托盘本身从下方振动，使用相连的反转轴连接到托盘搁架的托盘台上。 通过振动的托盘台引起的托盘振动传递到模具，从而进行材料压实。 在模制过程之后，在剥离过程中提起模具以除去用于固化或干燥的模制产品。
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