摘要:
In one embodiment, a method of forming an extruded board includes mixing a resin and a foaming agent, melting the mixed resin and foaming agent to form a uniformly colored extrudate, differentially expanding voids formed from the foaming agent within the uniformly colored extrudate by passing the uniformly colored extrudate through a breaker plate, forming a board with the differentially expanded voids and uniformly colored extrudate, and forming lightened portions on an outermost surface of the formed board.
摘要:
A system and method are presented in which a flow of plastic is extruded to obtain nano-sized features by forming multiple laminated flow streams, flowing in parallel through the non-rotating extrusion system. Each of the parallel laminated flow streams are subjected to repeated steps in which the flows are compressed, divided, and overlapped to amplify the number of laminations. The parallel amplified laminated flows are rejoined to form a combined laminated output with nano-sized features. The die exit is formed to provide a tubular shape.
摘要:
A method for correcting the conicity of a tread strip is described. The method includes the steps of extruding a tread profile having a right hand side, a left hand side and a chimney; measuring the thickness of the tread profile at the right hand side and the left hand side; calculating the mass of the tread on the left hand side and the right hand side; and adjusting the location of the chimney incrementally towards the side which is least in mass.
摘要:
An impregnation section of a die (150) and a method for impregnating at least one fiber roving with a polymer resin are disclosed. The impregnation section includes an impregnation zone (250) configured to impregnate the roving with the resin. The impregnation zone (250) includes a plurality of contact surfaces (252). The impregnation section further includes a device (300) positioned upstream of the impregnation zone (250) in a run direction of the roving. The device (300) is configured to reduce tension in the roving. The method includes tensioning a fiber roving, reducing the tension in the roving, coating the roving with a polymer resin, and traversing the coated roving through an impregnation zone (250) to impregnate the roving with the resin.
摘要:
An impregnation section of a die (150) and a method for impregnating at least one fiber roving with a polymer resin are disclosed. The impregnation section includes an impregnation zone (250) configured to impregnate the roving with the resin. The impregnation zone (250) includes a plurality of contact surfaces (252). The impregnation section further includes a roller (300) configured to impregnate the roving with the resin. The roller (300) is rotatable about a central axis. The method includes coating a fiber roving with a polymer resin. The method additionally includes traversing the coated roving through a impregnation zone (250) to impregnate the roving with the resin. The impregnation zone (250) includes a plurality of contact surfaces (252). The method further includes traversing the coated roving past a roller (300) to impregnate the roving with the resin.
摘要:
Prepare an extruded filled polymer composite having a highly disperse and uniformly distributed filler by extruding a filled polymer composite through a die with a Flow Restriction Zone, a Flow Redistribution Zone and a Land Zone. The Flow Restriction Zone is proximate to the extruder and increases polymer melt backpressure in the extruder sufficient to induce high dispersion of the filler but not enough to cause undesirable degradation of the polymer melt components.
摘要:
A die for producing wide, flat, plastic-based structures including a base and a cover. The die includes a plurality of ducts for feeding molten plastic, opening into a distribution channel, and a longitudinal outflow slot for outputting the molten plastic in a form of a substantially flat structure. The distribution channel and the outflow slot communicate via a plurality of distributors of generally triangular section having a downstream apex, near to which a feed duct emerges, and two upstream apexes forming intersections of the distribution channel and of the outflow slot, each feed duct being fed with molten plastic via an upstream orifice of the die that is specific thereto.
摘要:
The present invention is a module used in a modular blown film co-extrusion die for extruding multi layer polymer materials in a tubular form. The module including an upper pancake section including an upper melt entry port and melt channels defined in one face thereof, wherein the melt channels communicating fluidly with the upper melt entry port and a lower pancake section including a lower melt entry port and melt channels defined in one face thereof, wherein the melt channels communicating fluidly with the lower melt entry port. The melt channels of the upper and lower pancake sections facing each other and separated by a divider plate, such that the upper pancake section together with one side of the divider plate defining a top melt path and the lower pancake section together with the other side of the divider plate defining a bottom melt path, wherein the top melt path producing a top melt layer and the bottom melt path producing a bottom melt layer.
摘要:
The present invention is directed to a method and apparatus for using a spiral flow assembly in a polymer extrusion process to make small diameter tubing for such items as wires, cables, and tubing. The invention comprises a mandrel inside of a housing, the mandrel having spiral grooves located on its external surface. A polymer melt is introduced into the housing through an ingress port and flows into and through the spiral grooves on the outside surface of the mandrel, in what is called nullgroove flownull or nullchannel flow.null As the polymer melt flows through the grooves or channels, the housing and mandrel begin to separate by either having the housing taper outwardly, becoming gradually larger in diameter along the axial distance of the mandrel or having the mandrel begin to taper inwardly, becoming gradually smaller in diameter along the axial distance of the mandrel. This allows the polymer, which was restricted to nullchannel flow,null to leak over the top of the walls that separate adjacent grooves, in what is called nullleakage flow.null
摘要:
An extrusion head for extruding a tube-shaped strand from at least one thermoplastic melt for producing blown films, containing an internal member and an external member, between which an annular space is formed. The external member has at least one extrusion module with two extrusion members, which are arranged on top of each other. A separating gap, which terminates in the annular space, is formed between the extrusion members of each one of the extrusion modules. A channel system for distributing the plastic melt into the annular space is formed in each extrusion module. The channel system includes an inlet area, a branching area and a spiral area, each of which is located on a separate level, wherein the level of the inlet area is arranged between the level of the branching area and the level of the spiral area, and a group of first connecting channels leads from the inlet area into the branching area, and a group of second connecting channels leads from the branching area to the spiral area.