Abstract:
Tapered stator designs are engineered in a positive displacement motor (PDM) power section to relieve stator stress concentrations at the lower (downhole) end of the power section in the presence of rotor tilt. A contoured stress relief (i.e. a taper) is provided in the stator to compensate for rotor tilt, where the taper is preferably more aggressive at the lower end of the stator near the bit.
Abstract:
A hydraulic tool includes a stator, a rotor, and a removable coating. At least one of the stator and the rotor comprises a resilient material. The removable coating has a thickness selected to compensate for expected swelling of the resilient material or an expected contraction of a clearance between the rotor and the stator based on thermal expansion. The removable coating is disposed on a surface of at least one of the rotor and the stator, and the removable coating is formulated to be removed during operation of the hydraulic tool. A method of operating a hydraulic tool includes passing a fluid through the hydraulic tool during rotation of the rotor within the stator and removing at least a portion of the removable coating responsive to rotation of the rotor within the stator as a volume of the resilient material increases responsive to contact with the fluid passing through the hydraulic fluid.
Abstract:
A progressing cavity pump/motor includes a stator (12) having a metal interior surface (14) and one or more spiraling internal lobes (16). The rotor (18) has a metal exterior surface (20) and one or more spiraling external lobes (22) for cooperating with the stator to form progressing cavities between the stator and the rotor during rotation of the rotor. At least one of the stator interior surface and the rotor exterior surface include a plurality of spaced grooves (30) in the respective surface, such that fluid flowing to a gap between the stator and the rotor is disrupted by the spaced grooves to reduce fluid leakage between the stator and the rotor.
Abstract:
This invention relates to progressing cavity fluid motors with multiple stator elements connected in series to provide a fluid passageway from the input of the initial stator of the series to the output of the terminal stator of the series; the rotor elements in each stator are connected together for simultaneous rotation.
Abstract:
This invention relates to progressing cavity fluid motors with multiple segmented stator elements connected in series to provide a fluid passageway from the input to initial stator of the series to the terminal stator of the series; the rotor elements in each stator are connected together for simultaneous rotation.
Abstract:
A stator for a progressive cavity pump or motor includes a stator housing having a longitudinal axis. In addition, the stator includes a stator insert of a material moulded within the housing. The stator housing includes an outer tube having an inner surface. The stator housing also includes a plurality of framework elements disposed on the inner surface of the outer tube. Further, the stator housing includes at least one recess in the inner surface of the outer tube. The conjunction of the framework elements and the at least one recess define a plurality of chambers receiving insert material therein whereby the insert material is mechanically fixed axially, radially and torsionally within the outer tube.
Abstract:
A tool (100) for working the internal bore of a tube comprises a motor (10), having a housing with a rotary output; a housing sleeve (14a) and shaft (22); a first bearing housing (16), having a rotatably journalled first spindle (102), mounted on the housing sleeve; and an end sleeve and shaft connected to a tool head. The motor output drives, along a common axis (1), the housing shaft, first bearing spindle, end shaft and tool head. A change mechanism (56,58) is in the tool head to change direction of said drive to transverse said common axis. An output (60) is adapted to receive a tool bit. Gauge means (18,18′) is disposed on said tool head and is adapted, in use, to bear against the bore of the tube and maintain the tool head located radially with respect to the tube axis; and support means (24,24′) is disposed on one or more of said housing shaft, first bearing housing and end sleeve adapted, in use, to bear against the bore of the tube and support the tool. A long length of tool can work the inside of long tubes.
Abstract:
A tool (100) for working the internal bore of a tube comprises a motor (10), having a housing with a rotary output; a housing sleeve (14a) and shaft (22); a first bearing housing (16), having a rotatably journalled first spindle (102), mounted on the housing sleeve; and an end sleeve and shaft connected to a tool head. The motor output drives, along a common axis (1), the housing shaft, first bearing spindle, end shaft and tool head. A change mechanism (56, 58) is in the tool head to change direction of said drive to transverse said common axis. An output (60) is adapted to receive a tool bit. Gauge means (18, 18′) is disposed on said tool head and is adapted, in use, to bear against the bore of the tube and maintain the tool head located radially with respect to the tube axis; and support means (24, 24′) is disposed on one or more of said housing shaft, first bearing housing and end sleeve adapted, in use, to bear against the bore of the tube and support the tool. A long length of tool can work the inside of long tubes.
Abstract:
The use in a drillstring of a positive displacement motor (PDM) with both an output upwardly and an output downwardly to devices spaced at least by the PDM.
Abstract:
A progressing cavity pump/motor includes a stator (12) having a metal interior surface (14) and one or more spiraling internal lobes (16). The rotor (18) has a metal exterior surface (20) and one or more spiraling external lobes (22) for cooperating with the stator to form progressing cavities between the stator and the rotor during rotation of the rotor. At least one of the stator interior surface and the rotor exterior surface include a plurality of spaced grooves (30) in the respective surface, such that fluid flowing to a gap between the stator and the rotor is disrupted by the spaced grooves to reduce fluid leakage between the stator and the rotor.