摘要:
A mandrel bar of a piercing machine includes: a bar body; a coolant channel formed inside the bar body and through which a coolant flows; an inner surface cooling mechanism which is disposed in a cooling zone and is connected to the coolant channel and which, during piercing-rolling or during elongating rolling, ejects the coolant to outside of the bar body to cool an inner surface portion of a hollow shell inside the cooling zone; and an inner surface damming mechanism which is disposed adjacent to the cooling zone on a rearward side of the cooling zone and which, during piercing-rolling or during elongating rolling, suppresses the coolant that is ejected to outside of the bar body from contacting the inner surface portion of the hollow shell that is positioned rearward of the cooling zone.
摘要:
A plug 2 used for a piercer according to the invention includes a tip end portion 23, a cylindrical portion 24, a barrel portion 25, a mandrel coupling portion 22, and an injection hole 21. The injection hole 21 penetrates from the surface of the cylindrical portion 24 to the surface of the mandrel coupling portion 22 and an externally supplied lubricant is injected from the hole. A clearance forms between the pierced material and the cylindrical portion 24. The injection hole 21 is formed at the cylindrical portion 24, and therefore the material in the process of piercing does not contact the injection hole 21. Therefore, an inner surface defect attributable to the contact between the material and the injection hole 21 can be prevented from being generated.
摘要:
In applying a non-graphite-based lubricant composed of, by mass %, 10 to 70% of an oxide-based lamellar compound and 30 to 90% of boric acid onto a mandrel bar, the lubricant film thickness is set from a predetermined master curve for the lubricant film thickness corresponding to an amount of mica. This stably produces a seamless steel pipe of high quality, while preventing seizing marks and internal flaws.
摘要:
A seamless steel tubular product is produced by hot-piercing an alloy-steel billet with a piercing plug to produce a hollow shell and then rolling the hollow shell. Prior to the hot-piercing, a steel sheet is joined to an end surface of the billet into which the plug is to be driven, such that the steel plate may not project beyond the periphery of the billet, the steel plate having a surface area (C) satisfying the equation: S.times.0.2.ltoreq.C.ltoreq.S.times.1.2 where, S is represented (plug bottom radius).sup.2 .times.3.14.
摘要:
The material is applied to the inner surface by means of a carrier gas stream, provided with a swirl, conducted through the hollow space. To prevent or reduce the swirl loss, which occurs if the laden carrier gas stream, provided with the swirl, forces the stagnant air in the hollow space from this space and then the loss develops by friction on the inner surface, before and during the flow of the laden carrier gas provided with the swirl, an additional gas, not laden with the material, is conducted through the hollow space with a siwrl, whose direction of rotation corresponds to the swirl of the laden carrier gas stream. For this purpose, the device has on the outlet of a passage element (1), equipped with a swirl-producing device 3 for the laden carrier gas stream, outlet nozzles (4), which feed to the laden carrier gas stream the additional gas with a swirl, whose direction of rotation corresponds to that (5) of the swirl-producing device.
摘要:
A hollow metal blank is rolled forward upon an advancing hollow tapered mandrel to reduce the wall thickness of the blank in longitudinally-spaced steps and thereby elongate it and form gaps around the mandrel between those steps. Lubricant is forced into the mandrel and discharged laterally from it into at least one of said gaps to fill it. The lubricant is prevented from flowing from the gaps back into the mandrel as the gaps are shortened by the advancing mandrel, so the shortening of the gaps with their restricted rear ends increases the pressure on the lubricant above the supply pressure.