Manufacturing method for motor core

    公开(公告)号:US12081084B2

    公开(公告)日:2024-09-03

    申请号:US17430975

    申请日:2020-03-26

    Abstract: A manufacturing method for a motor core in which a magnet is fixed in a magnet accommodating portion using synthetic resin material includes: a fixing step of fixing the a permanent magnet in the a magnet accommodating portion using a synthetic resin material, wherein the fixing step includes: an injection step of setting a temperature of the synthetic resin material to a first temperature and injecting, with an injection device having a container capable of maintaining the synthetic resin material in the softened state, the softened synthetic resin material into the magnet accommodating portion; and a curing step of raising the temperature of the synthetic resin material injected into the stacked body to a second temperature to cure the synthetic resin material, with the injection device being moved away from the stacked body.

    POWER INDUCTOR AND PREPARATION METHOD THEREFOR

    公开(公告)号:US20240290537A1

    公开(公告)日:2024-08-29

    申请号:US18569201

    申请日:2022-10-14

    CPC classification number: H01F41/0246 H01F41/005 H01F41/063

    Abstract: Provided in the present application are a power inductor and a preparation method therefor. The preparation method comprises the process steps of slurry preparation, slurry casting, coil winding, coil arrangement, slurry pouring, warm-water pressing, curing treatment, UV adhesive film lamination, cutting, etc. A small-size power inductor can be simply and efficiently prepared, the preparation method is particularly suitable for ultrathin inductors, the phenomena of a short circuit, an open circuit, etc., appearing due to the damage to copper wires that is caused by using dry-pressing integral forming technology are avoided, and the problem of a single box body being easily damaged during casting is solved, thereby facilitating industrial applications.

    Coil element assembly and coil module

    公开(公告)号:US12020862B2

    公开(公告)日:2024-06-25

    申请号:US18168627

    申请日:2023-02-14

    CPC classification number: H01F41/041 H01F5/06 H01F27/32

    Abstract: A coil element assembly includes a plurality of coil elements each including a pair of leg portions and a bridge portion connecting first end portions of the pair of leg portions together, the coil elements being disposed to cross a predetermined winding axis, and a block comprising a resin and fixing the plurality of coil elements arranged along the winding axis. A coil module includes a coil conductor including a plurality of coil elements and a plurality of wire electrodes disposed on a circuit board, each of the plurality of coil elements including a pair of leg portions and a bridge portion connecting one end portions of the pair of leg portions together, the plurality of coil elements being disposed to cross a winding axis.

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