Manufacturing method for motor core

    公开(公告)号:US12081084B2

    公开(公告)日:2024-09-03

    申请号:US17430975

    申请日:2020-03-26

    申请人: AISIN CORPORATION

    摘要: A manufacturing method for a motor core in which a magnet is fixed in a magnet accommodating portion using synthetic resin material includes: a fixing step of fixing the a permanent magnet in the a magnet accommodating portion using a synthetic resin material, wherein the fixing step includes: an injection step of setting a temperature of the synthetic resin material to a first temperature and injecting, with an injection device having a container capable of maintaining the synthetic resin material in the softened state, the softened synthetic resin material into the magnet accommodating portion; and a curing step of raising the temperature of the synthetic resin material injected into the stacked body to a second temperature to cure the synthetic resin material, with the injection device being moved away from the stacked body.

    POWER INDUCTOR AND PREPARATION METHOD THEREFOR

    公开(公告)号:US20240290537A1

    公开(公告)日:2024-08-29

    申请号:US18569201

    申请日:2022-10-14

    摘要: Provided in the present application are a power inductor and a preparation method therefor. The preparation method comprises the process steps of slurry preparation, slurry casting, coil winding, coil arrangement, slurry pouring, warm-water pressing, curing treatment, UV adhesive film lamination, cutting, etc. A small-size power inductor can be simply and efficiently prepared, the preparation method is particularly suitable for ultrathin inductors, the phenomena of a short circuit, an open circuit, etc., appearing due to the damage to copper wires that is caused by using dry-pressing integral forming technology are avoided, and the problem of a single box body being easily damaged during casting is solved, thereby facilitating industrial applications.

    Coil element assembly and coil module

    公开(公告)号:US12020862B2

    公开(公告)日:2024-06-25

    申请号:US18168627

    申请日:2023-02-14

    CPC分类号: H01F41/041 H01F5/06 H01F27/32

    摘要: A coil element assembly includes a plurality of coil elements each including a pair of leg portions and a bridge portion connecting first end portions of the pair of leg portions together, the coil elements being disposed to cross a predetermined winding axis, and a block comprising a resin and fixing the plurality of coil elements arranged along the winding axis. A coil module includes a coil conductor including a plurality of coil elements and a plurality of wire electrodes disposed on a circuit board, each of the plurality of coil elements including a pair of leg portions and a bridge portion connecting one end portions of the pair of leg portions together, the plurality of coil elements being disposed to cross a winding axis.

    DRY-TYPE TRANSFORMER AND WINDING METHOD THEREOF

    公开(公告)号:US20220392692A1

    公开(公告)日:2022-12-08

    申请号:US17830908

    申请日:2022-06-02

    摘要: This application provides a dry-type transformer and a winding method thereof. The dry-type transformer includes a magnetic core, a first coil, a second coil, and a shielding component. The first coil is disposed around the exterior of the magnetic core, and the second coil is disposed around the exterior of the first coil. In a direction from the iron core to the second coil, the shielding component includes a first conducting layer, a second conducting layer, a third conducting layer, and a fourth conducting layer that are sequentially disposed at intervals, the first coil is disposed between the magnetic core and the first conducting layer, and the second coil is disposed between the second conducting layer and the third conducting layer.