Abstract:
PROBLEM TO BE SOLVED: To provide a method for selectively etching an ultra high aspect ratio feature dielectric through a carbon based mask.SOLUTION: A method for selectively etching an ultra high aspect ratio feature dielectric 408 through a carbon based mask 412 in an etch chamber comprises: providing the etch chamber with a flow of an etch gas comprising a fluorocarbon-containing molecule and an oxygen-containing molecule; providing a pulsed bias RF signal; and providing an energizing RF signal to transform the etch gas to plasma.
Abstract:
PROBLEM TO BE SOLVED: To provide a method for assuring that an RF frequency of an RF power supply can quickly react to change in plasma impedance caused by pulsing an independent pulse RF signal.SOLUTION: The method includes pulsing at a first pulsing frequency a first RF power supply to deliver a first RF signal between a high power state and a low power state. The method further includes switching the RF frequency of a second RF signal output by a second RF power supply between a first predefined RF frequency and a second RF frequency responsive to values of a measurable chamber parameter. The first RF frequency and the second RF frequencies and the thresholds for switching are learned in advance during a learning phase while the first RF signal pulses between the high power state and low power state at a second RF frequency lower than the first RF frequency and while the second RF power supply operates in different modes.
Abstract:
PROBLEM TO BE SOLVED: To provide a technique which extends a processing window function of a plasma chamber.SOLUTION: A plasma processing chamber 100 includes a substrate support part 109 having an upper surface defined so as to support a substrate 111 at a substantially horizontal orientation in the chamber. The plasma processing chamber further includes multiple extendable members 2a, 2b, and 2c disposed in the chamber at the outer side of a periphery of the substrate support part. Further, the multiple extendable members are disposed so that a center of an upper surface of the substrate support part is positioned at the center of the multiple extendable members. Each of the extendable members may adjust open volume of an area above the upper surface of the substrate support part. This structure allows each extendable member to be formed so as to independently move in a substantially perpendicular direction for adjusting a plasma state in the open volume of the area above the upper surface of the substrate support part.
Abstract:
PROBLEM TO BE SOLVED: To provide an improved chamber cleaning mechanism, a device and a method.SOLUTION: A plasma processing chamber may be utilized for enabling further adjustment of an etching process. In one embodiment, the plasma processing chamber 100 configured to generate plasma includes a bottom electrode assembly 130 which comprises an inner bottom electrode 131 configured to receive a substrate and an outer bottom electrode 135 disposed outside of the inner bottom electrode. The plasma processing chamber further includes a top electrode assembly 110 having a top electrode 111 and disposed directly above the inner bottom electrode and the outer bottom electrode.
Abstract:
PROBLEM TO BE SOLVED: To provide a method for etching high aspect ratio features in a plurality of silicon based bilayers forming a stack on a wafer in a plasma processing chamber.SOLUTION: A main etch gas flows into the plasma processing chamber. While a first pressure is provided, the main etch gas is formed into plasma. A wafer temperature is maintained at or below 20°C. The pressure is lowered to a second pressure less than the first pressure while the plasma etches through a set of two or more of the plurality of silicon based bilayers. The flow of the main etch gas is stopped after a first set of two or more of the plurality of bilayers is etched.
Abstract:
PROBLEM TO BE SOLVED: To provide a method and apparatus for adjusting the temperature of a wafer.SOLUTION: An etching system 100 for etching a material of a wafer has a measuring device 114, an etching chamber 102 and a controller 112. The measuring device 114 measures a critical dimension test feature (CD) along the profile of the wafer at a plurality of preset locations. The etching chamber 102 includes a chuck 108 supporting the wafer and a plurality of heating elements 110 positioned adjacently to preset locations within the chuck 108 and receives the wafer from the measuring device 114. The controller 112 is coupled to the measuring device 114 to receive the CD and the plurality of heating elements 110. The controller 112 adjusts the temperature of each heating element during a process to reduce the variation of critical dimensions among the plurality of preset locations by using temperature dependent etching characteristics of an etch process to compensate for CD variation introduced by a lithography process preceding the etch process.
Abstract:
PROBLEM TO BE SOLVED: To provide a method for etching a semiconductor substrate with an improved limit size uniformity.SOLUTION: The method comprises the steps of: supporting a semiconductor substrate on a substrate support member in an inductively coupled plasma etching chamber; supplying a first etching gas to a central region over the semiconductor substrate by use of a shower head nozzle 23; using an injector 20 to supply, through a side wall of the plasma chamber, a peripheral region surrounding the central region over the semiconductor substrate with a second gas which includes at least one kind of silicon-containing gas and is higher than the first etching gas in silicon concentration; generating plasma from the first etching gas and the second gas; and etching an exposed surface of the semiconductor substrate with the plasma.
Abstract:
PROBLEM TO BE SOLVED: To provide plasma reactor components that reduce the levels of particle contamination inside a reactor chamber.SOLUTION: In a plasma processing chamber 152 of a reactor 150, plasma exposed surfaces of a plasma confinement ring (not shown), chamber wall 172, a chamber liner (not shown) and/or showerhead 154 can be provided with a plasma sprayed coating 160 with surface roughness characteristics that promote polymer adhesion. In addition, plasma exposed surfaces of a substrate support 168 can also be provided with a plasma sprayed coating (not shown). In this manner, substantially all surfaces that confine the high density plasma will have surface roughness characteristics that promote polymer adhesion, and particulate contamination inside the reactor can be substantially reduced.
Abstract:
PROBLEM TO BE SOLVED: To provide an apparatus comprising a computer readable medium which realizes a patterned photoresist layer that can reduce CD (critical dimension) errors and correct geometry dependence of a shrink process.SOLUTION: A medium 614 comprises a computer readable code for receiving a feature layout, and a computer readable code for applying shrink correction on the feature layout. The computer readable code for applying the shrink correction comprises providing corner cutouts, and adjusting line width and length, shape modifications, etc. for forming features in a patterned layer.
Abstract:
PROBLEM TO BE SOLVED: To provide a method for converting a slope based detection task to a threshold based detection task.SOLUTION: The method initiates with defining 140 an approximation equation for a set of points corresponding to values of a process being monitored. Then, an expected value at a current point of the process being monitored is predicted 142. Next, a difference between a measured value at the current point of the process being monitored and the corresponding expected value is calculated 144. Then, the difference is monitored for successive points to detect 146 a deviation value between the measured value and the expected value. Next, a transition point for the process being monitored is identified 148 based on the detection of the deviation value.