PROCESS FOR PREPARING 1,3-BUTADIENE FROM N-BUTENES BY OXIDATIVE DEHYDROGENATION

    公开(公告)号:US20180105479A1

    公开(公告)日:2018-04-19

    申请号:US15561711

    申请日:2016-03-23

    Applicant: BASF SE Linde AG

    Abstract: The invention relates to a process for producing butadiene from n-butenes which comprises the steps of: A) providing a vaporous n-butenes-comprising input gas stream a1 by evaporating a liquid n-butenes-comprising stream a0; B) introducing the vaporous n-butenes-comprising input gas stream a1 and an at least oxygenous gas into at least one oxidative dehydrogenation zone and oxidatively dehydrogenating n-butenes to butadiene to obtain a product gas stream b comprising butadiene, unconverted n-butenes, steam, oxygen, low-boiling hydrocarbons, high-boiling secondary components, possibly carbon oxides and possibly inert gases, Ca) chilling the product gas stream b by contacting with a cooling medium comprising an organic solvent in at least one chilling zone, the cooling medium being at least partially recycled into the chilling zone, Cb) compressing the chilled product gas stream b which is possibly depleted of high-boiling secondary components in at least one compression stage to obtain at least one aqueous condensate stream c1 and a gas stream c2 comprising butadiene, n-butenes, steam, oxygen, low-boiling hydrocarbons, possibly carbon oxides and possibly inert gases, D) removing noncondensable and low-boiling gas constituents comprising oxygen, low-boiling hydrocarbons, possibly carbon oxides and possibly inert gases as gas stream d2 from the gas stream c2 by absorbing the C4 hydrocarbons comprising butadiene and n-butenes into an absorption medium to obtain a C4-hydrocarbons-laden absorption medium stream and the gas stream d2 and subsequently desorbing the C4 hydrocarbons from the laden absorption medium stream to obtain a C4 product gas stream d1, wherein at least some of the recycled cooling medium from step Ca) is brought into thermal contact with the liquid n-butenes-comprising stream a0 in one or more indirect heat exchangers and at least some of the liquid n-butenes-comprising stream a0 is evaporated by indirect heat transfer with the recycled cooling medium.

    PROCESS FOR PREPARING 1,3-BUTADIENE FROM N-BUTENES BY OXIDATIVE DEHYDROGENATION

    公开(公告)号:US20170233313A1

    公开(公告)日:2017-08-17

    申请号:US15503189

    申请日:2015-08-11

    Applicant: BASF SE Linde AG

    Abstract: The invention relates to a process for preparing butadiene from n-butenes, comprising the steps of: A) providing an input gas stream a comprising n-butenes, B) feeding the input gas stream a comprising n-butenes and a gas containing at least oxygen into at least one oxidative dehydrogenation zone and oxidatively dehydrogenating n-butenes to butadiene, giving a product gas stream b comprising butadiene, unconverted n-butenes, water vapor, oxygen, low-boiling hydrocarbons and high-boiling secondary components, with or without carbon oxides and with or without inert gases; Ca) cooling the product gas stream b by contacting with a cooling medium in at least one cooling zone, the cooling medium being at least partly recycled and having an aqueous phase and an organic phase of an organic solvent, wherein the organic solvent is selected from the group consisting of toluene, o-, m- and p-xylene, mesitylene, mono-, di- and triethylbenzene, mono-, di- and triisopropylbenzene and mixtures thereof, and the mass ratio of the aqueous phase to the organic phase in the cooling medium when it is fed into the cooling zones prior to the contacting with the product gas stream being from 0.015:1 to 10:1, Cb) compressing the cooled product gas stream b which may have been depleted of high-boiling secondary components in at least one compression stage, giving at least one aqueous condensate stream c1 and one gas stream c2 comprising butadiene, n-butenes, water vapor, oxygen and low-boiling hydrocarbons, with or without carbon oxides and with or without inert gases; D) removing uncondensable and low-boiling gas constituents comprising oxygen and low-boiling hydrocarbons, with or without carbon oxides and with or without inert gases, as gas stream d2 from the gas stream c2 by absorbing the C4 hydrocarbons comprising butadiene and n-butenes in an absorbent, giving an absorbent stream laden with C4 hydrocarbons and the gas stream d2, and then desorbing the C4 hydrocarbons from the laden absorbent stream, giving a C4 product gas stream d1, E) separating the C4 product stream d1 by extractive distillation with a butadiene-selective solvent into a stream e1 comprising butadiene and the selective solvent and a stream e2 comprising n-butenes; F) distilling the stream e1 comprising butadiene and the selective solvent into a stream f1 consisting essentially of the selective solvent and a stream f2 comprising butadiene.

    METHOD FOR OXIDATIVELY DEHYDROGENATING N-BUTENES INTO 1,3-BUTADIENE

    公开(公告)号:US20160152532A1

    公开(公告)日:2016-06-02

    申请号:US14905569

    申请日:2014-07-17

    Applicant: BASF SE

    Abstract: A process for oxidative dehydrogenation of n-butenes to 1,3-butadiene in a fixed-bed reactor (R), which comprises at least two production steps (i) and at least one regeneration step (ii), and in which in a production step (i), a starting gas mixture (1) comprising the n-butenes is mixed with an oxygen-comprising gas (2) and brought into contact with a heterogeneous, particulate multimetal oxide catalyst comprising molybdenum and at least one further metal as active composition in the fixed-bed reactor (R) and in a regeneration step (ii), the heterogeneous, particulate multimetal oxide catalyst comprising molybdenum and at least one further metal as active composition is regenerated by passing an oxygen-comprising regeneration gas mixture over it and burning off the carbonaceous material deposited on the multimetal oxide catalyst, where a regeneration step (ii) is carried out between two production steps (i) and where a product gas stream (6) which comprises 1,3-butadiene and additionally unreacted n-butenes, oxygen, water and further secondary components, in particular carbon monoxide, carbon dioxide, inert gases, in particular nitrogen, high-boiling hydrocarbons, i.e. hydrocarbons having a boiling point of 95° C. or above at a pressure of one atmosphere, optionally hydrogen and optionally oxygenates is obtained in the production step (i) in the fixed-bed reactor (R) and is fed as such or after one or more intermediate steps as stream (11) to an absorption column (K) in which an absorption is carried out at a pressure in the range from 3.5 to 20 bar by means of a high-boiling absorption medium (13) which becomes loaded with the C4-hydrocarbons from the product gas stream (6) or the stream (11) and is taken off as loaded solvent stream (14) from the bottom of the absorption column (K) to give an overhead stream (12) comprising oxygen, low-boiling hydrocarbons, i.e. hydrocarbons having a boiling point of less than 95° C. at a pressure of one atmosphere, residues of C4-hydrocarbons, residues of high-boiling hydrocarbons, i.e. hydrocarbons having a boiling point of 95° C. or above at a pressure of one atmosphere, optionally inert gases, in particular nitrogen, optionally carbon oxides and optionally water vapor, and is partly or completely recycled as recycle stream to the fixed-bed reactor (R), wherein at the end of each production step (i), the introduction of the oxygen-comprising gas (2) into the reactor (R) is throttled back or shut off and the production step (i) is continued until the oxygen concentration in the overhead stream (12) has decreased to 5% by volume, based on the total volume of the overhead stream (12), whereupon the introduction of the gas stream (1) comprising the n-butenes and also the introduction of the oxygen-comprising gas (2) is shut off, if this has not already been done at the end of the production step (i), at which point the production step (i) is complete and the regeneration step (ii) is started by the overhead stream (12) from the absorption column (K) functioning as oxygen-comprising regeneration gas mixture or substream of the oxygen-comprising regeneration gas mixture, is proposed.

    PROCESS FOR PRODUCING ISOCYANATES
    4.
    发明公开

    公开(公告)号:US20230312462A1

    公开(公告)日:2023-10-05

    申请号:US18023747

    申请日:2021-08-23

    Applicant: BASF SE

    CPC classification number: C07C263/10

    Abstract: The invention relates to a process for producing isocyanates by reacting the corresponding amines with phosgene in the liquid phase, comprising: (a) mixing an amine comprising feed stream, a phosgene comprising feed stream and optionally an inert solvent; (b) reacting the amine with phosgene in a first reaction section to obtain an intermediate reaction mixture comprising isocyanate, carbamoyl chlorides, amine hydrochlorides and unreacted phosgene; (c) cleaving the carbamoyl chlorides and remove phosgene from the intermediate reaction mixture in a second reaction section to obtain an isocyanate comprising crude product, (d) optionally working-up the crude product; wherein reacting (b) is carried out such that the intermediate reaction mixture comprises 1.7 to 5 mol-% solid amine hydrochlorides based on the molar amount of amine fed into the process.

    METHOD FOR PRODUCING BUTADIENE BY OXIDATIVELY DEHYDROGENATING N-BUTENES

    公开(公告)号:US20180354872A1

    公开(公告)日:2018-12-13

    申请号:US15780725

    申请日:2016-12-02

    Applicant: BASF SE Linde AG

    Abstract: A) provision of a feed gas stream a comprising n-butenes;B) introduction of the feed gas stream a comprising n-butenes and an oxygen-comprising gas into a dehydrogenation reactor and oxidative dehydrogenation of n-butenes to butadiene;C) cooling and compression of the product gas stream b in at least one cooling stage comprising a quenching column and in a compression stage comprising a compressor, with the product gas stream b being brought into contact with at least one circulated coolant;D) separation of incondensable and low-boiling gas constituents as gas stream d2 from the gas stream c2 by absorption of the C4-hydrocarbons in at least one circulated absorption medium;E) separation of the C4 product stream d1 by extractive distillation using a solvent which is selective for butadiene into a stream e1 comprising butadiene and the selective solvent and a stream e2 comprising n-butenes;F) distillation of the stream e1 comprising butadiene and the selective solvent to give a stream f1 consisting essentially of the selective solvent and a stream f2 comprising butadiene;wherein the measures (i) to (iii) below are carried out (i) avoidance of formation of explosive gas mixtures by monitoring of the oxygen concentration in the oxygen-comprising gas streams fed into the dehydrogenation zone and control of the mass flows of oxygen-comprising gas streams and gas streams comprising hydrocarbons in such a way that no explosive gas mixtures can be formed; (ii) interruption of the introduction of the oxygen-comprising gas mixture into the dehydrogenation zone when a limit value for the oxygen concentration in the dehydrogenation gas mixture is exceeded; (iii) carrying out of the steps A) to F) in apparatuses which are configured so as to be explosion-protected, where liquid-conveying pipes are configured so as to be explosion-protected and gas conduits are configured so as to be detonation-protected.

    METHOD FOR THE OXIDATIVE DEHYDRATION OF N-BUTENES INTO 1,3-BUTADIEN

    公开(公告)号:US20160122264A1

    公开(公告)日:2016-05-05

    申请号:US14898849

    申请日:2014-06-16

    Applicant: BASF SE

    Abstract: The invention relates to a method for producing 1,3 butadien by means of the oxidative dehydration of n-butenes on a heterogenous particulate multimetal oxide catalyst which contains molybdenum as the active compound and at least one other metal and which is filled into the contact tubes (KR) of two or more tube bundle reactors (R-I, R-II), wherein a heat transfer medium flows around the intermediate space between the contact tubes (KR) of the two or more tube bundle reactors (R-I, R-II). The method includes a production mode and a regeneration mode which are carried out in an alternating manner. In the production mode, an n-butene-containing feed flow is mixed with an oxygen-containing gas flow and conducted as a supply flow (1) over the heterogenous particulate multimetal oxide catalyst filled into the contact tubes (KR) of the two or more tube bundle reactors (R-I, R-II), and the heat transfer medium absorbs the released reaction heat, minus the heat quantity used to heat the supply flow (1) to the reaction temperature in the production mode, by means of an indirect heat exchange and completely or partly dispenses the reaction heat onto a secondary heat transfer medium (H2Oliq) in an external cooler (SBK). In the regeneration mode, the heterogenous particulate multimetal oxide catalyst is regenerated by conducting an oxygen-containing gas mixture (3) over the catalyst and burning off the deposits accumulated on the heterogenous particulate multimetal oxide catalyst. The invention is characterized in that the two or more tube bundle reactors (R-I, R-II) have a single heat transfer medium circuit and as many of the two or more tube bundle reactors (R-I, R-II) as necessary are operated constantly in the production mode so that the released reaction heat, minus the heat quantity used to heat the supply flow (1) to the reaction temperature in the production mode, suffices to keep the temperature of the heat transfer medium in the intermediate spaces between the content tubes (KR) of all the tube bundle reactors (R-I, R-II) at a constant level with a variation range of maximally +/−10 DEG C.

    A PROCESS FOR PREPARING AT LEAST ONE AROMATIC ISOCYANATE

    公开(公告)号:US20240383822A1

    公开(公告)日:2024-11-21

    申请号:US18692911

    申请日:2022-09-19

    Applicant: BASF SE

    Abstract: A chemical process for preparing at least one aromatic isocyanate, said process comprising n chemical sub-processes sp(i), wherein a sub-process sp(i) is carried out in a chemical processing sub-unit U(i), i=1 . . . n, n≥1, wherein during a regular operating mode of a sub-unit U(i), the sub-process sp(i) being carried out in said sub-unit U(i) comprises feeding an educt composition E(i) comprising at least one aromatic compound ZjE(i), j≥(i), into said sub-unit U(i), processing said composition E(i) in said sub-unit U(i) and obtaining a product composition P(i) comprising at least one aromatic compound Zkp(i), k≥1, wherein the chemical process comprises starting up said sub-process sp(i) in said sub-unit U(i), wherein said starting-up comprises processing a chemical start-up composition S(i) in said sub-unit U(i), wherein said S(i) #E(i) and wherein said S(i) comprises at least one of the aromatic compounds Zkp(i).

    PHOSGENE PRODUCTION UNIT
    8.
    发明公开

    公开(公告)号:US20230278000A1

    公开(公告)日:2023-09-07

    申请号:US18017679

    申请日:2021-07-27

    Applicant: BASF SE

    CPC classification number: B01J19/24 C01B32/80 B01J2219/00036

    Abstract: A unit for producing and/or processing phosgene, preferably for producing and processing phosgene, said unit being configured for at least one production mode and at least one maintenance mode and comprising a structure which defines a confined space in a production mode, wherein (i) the confined space contains at least one apparatus for producing phosgene, or for processing phosgene, or for producing and processing phosgene; (ii) the structure comprises at least one openable and lockable transfer means for temporary removal, in a maintenance mode, of at least part of at least one apparatus according to (i) from the structure through at least one of said transfer means in opened state.

    PROCESS FOR PREPARING 1,3-BUTADIENE FROM N-BUTENES BY OXIDATIVE DEHYDROGENATION

    公开(公告)号:US20180072638A1

    公开(公告)日:2018-03-15

    申请号:US15561623

    申请日:2016-03-14

    Applicant: BASF SE Linde AG

    CPC classification number: C07C5/48 C07C7/005 C07C7/08 C07C7/09 C07C7/11 C07C11/167

    Abstract: The invention relates to a process for producing butadiene from n-butenes, comprising the steps of: A) providing an n-butenes-comprising input gas stream a1, B) feeding the n-butenes-comprising input gas stream al, an oxygenous gas and an oxygenous cycle gas stream a2 into at least one oxidative dehydrogenation zone and oxidatively dehydrogenating n-butenes to butadiene to obtain a product gas stream b comprising butadiene, unconverted n-butenes, steam, oxygen, low-boiling hydrocarbons, high-boiling secondary components, possibly carbon oxides and possibly inert gases, Ca) cooling down the product gas stream b and optionally at least partially removing high-boiling secondary components and steam to obtain a product gas stream b′, Cb) compressing and cooling the product gas stream b′ in at least one compression and cooling stage to obtain at least one aqueous condensate stream c1 and one gas stream c2 comprising butadiene, n-butenes, steam, oxygen, low-boiling hydrocarbons, possibly carbon oxides and possibly inert gases, Da) absorbing the C4 hydrocarbons comprising butadiene and n-butenes into an aromatic hydrocarbon solvent absorption medium stream A1 in an absorption column K1 and removing noncondensable and low-boiling gas constituents comprising steam, oxygen, low-boiling hydrocarbons, possibly carbon oxides, aromatic hydrocarbon solvent and possibly inert gases as gas stream d2 from the gas stream c2 to obtain a C4 hydrocarbons-laden absorption medium stream A1′ and the gas stream d2 and subsequently desorbing the C4 hydrocarbons from the laden absorption medium stream A1′ to obtain a C4 product gas stream d1, Db) at least partially recycling the gas stream d2 into the oxidative dehydrogenation zone as cycle gas stream a2, wherein said process comprises limiting the content of aromatic hydrocarbon solvent in the cycle gas stream a2 to less than 1 vol % by contacting in a further column K2 the gas stream d2 exiting the removal stage Da) with an at least partially recirculating liquid absorption medium stream A2 for the aromatic hydrocarbon solvent A1, and limiting the water content of the liquid absorption medium stream A2 in the column K2 to no more than 80 wt %.

    PROCESS FOR PREPARING 1,3-BUTADIENE FROM N-BUTENES BY OXIDATIVE DEHYDROGENATION

    公开(公告)号:US20180002254A1

    公开(公告)日:2018-01-04

    申请号:US15514077

    申请日:2015-09-14

    Applicant: BASF SE Linde AG

    Abstract: The invention relates to a process for preparing butadiene from n-butenes, comprising the steps of: A) providing an input gas stream a comprising n-butenes, B) feeding the input gas stream a comprising n-butenes and a gas containing at least oxygen into at least one oxidative dehydrogenation zone and oxidatively dehydrogenating n-butenes to butadiene, giving a product gas stream b comprising butadiene, unconverted n-butenes, water vapor, oxygen, low-boiling hydrocarbons and high-boiling secondary components, with or without carbon oxides and with or without inert gases; Ca) cooling the product gas stream b by contacting with a cooling medium in at least one cooling zone, the cooling medium being at least partly recycled and having an aqueous phase and an organic phase, Cb) compressing the cooled product gas stream b which may have been depleted of high-boiling secondary components in at least one compression stage, giving at least one aqueous condensate stream c1 and one gas stream c2 comprising butadiene, n-butenes, water vapor, oxygen and low-boiling hydrocarbons, with or without carbon oxides and with or without inert gases; D) removing uncondensable and low-boiling gas constituents comprising oxygen and low-boiling hydrocarbons, with or without carbon oxides and with or without inert gases, as gas stream d2 from the gas stream c2 by absorbing the C4 hydrocarbons comprising butadiene and n-butenes in an absorbent, giving an absorbent stream laden with C4 hydrocarbons and the gas stream d2, and then desorbing the C4 hydrocarbons from the laden absorbent stream, giving a C4 product gas stream d1, E) separating the C4 product stream d1 by extractive distillation with a butadiene-selective solvent into a stream e1 comprising butadiene and the selective solvent and a stream e2 comprising n-butenes; F) distilling the stream e1 comprising butadiene and the selective solvent into a stream f1 consisting essentially of the selective solvent and a stream f2 comprising butadiene, wherein stage Cb) comprises at least two compression stages Cba) and at least two cooling stages Cbb) configured in the form of quench columns, the cooling in the cooling stages being effected by direct contacting with a biphasic cooling medium having an aqueous phase and an organic phase.

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