Abstract:
Described herein is a method for the preparation of a rigid polyisocyanate based foam, including mixing (a) polyisocyanate, (b) at least one compound having at least two hydrogen atoms reactive towards isocyanates, (c) optionally flame retardant, (d) blowing agent, (e) catalyst and (f) optionally further additives, to form a reaction mixture and reacting the reaction mixture to obtain the polyurethane based rigid foam where the compound reactive towards isocyanates (b) includes an aromatic polyetherpolyol (b2) and at least one compound selected from the group consisting of an aromatic polyesterpolyol (b1) and a polyetherpolyol (b3) different from polyether (b2). Also described herein is a rigid polyisocyanate based foam obtained from such a method and a polyol component for the production of a polyisocyanate based foam.
Abstract:
Disclosed herein is a method for preparing rigid polyurethane foams, in which method (a) polyisocyanates are mixed with (b) compounds having at least two hydrogen atoms that are reactive with isocyanate groups, (c) optionally a flame retardant, (d) a blowing agent, (e) a catalyst, and (f) optionally auxiliary agents and additives, to form a reaction mixture and are cured to provide the rigid polyurethane foam. Further disclosed herein are a rigid polyurethane foam obtained by the method and a method of using the rigid polyurethane foam in the manufacture of sandwich elements.
Abstract:
The present invention relates to a process for producing rigid polyisocyanurate foams, wherein (A) polyisocyanates are mixed with (B) compounds having isocyanate-reactive hydrogen atoms, (C) flame retardants, (D) blowing agents, (E) catalyst at an isocyanate index of at least 220 to afford a reaction mixture and cured to afford the rigid polyisocyanurate foam, wherein the component (B) comprises at least one aromatic polyester polyol (b1) and at least one polyether polyol (b2), the polyester polyol (b1) has an average total functionality of ≤3.0 and ≥1.7 and the polyether polyol (b2) has a hydroxyl number of 160-350 mg KOH/g and is produced by alkoxylation of a starter or starter mixture having an average total functionality ≤3.5 and ≥1.5, wherein as the alkylene oxide for producing polyether polyol (b2) at least 80%by weight of ethylene oxide is employed and comprises at least 90% primary hydroxyl end groups and wherein the mass ratio of the component (b1) to component (b2) is ≤3 and ≥1 and the blowing agent (D) comprises chemical and physical blowing agents, wherein the chemical blowing agent is selected from the group consisting of formic acid-water mixtures and formic acid. The present invention further relates to a rigid polyisocyanurate foam obtainable by the process according to the invention.
Abstract:
A process for producing rigid polyurethane foams or rigid polyisocyanurate foams is provided. The process contains the reaction of polyisocyanate, fatty acid modified polyetherpolyol, polyetherpolyol, optionally flame retardant, blowing agent, catalyst, and optionally further auxiliary and/or admixture agent, wherein the polyetherpolyol is obtained by a process containing reacting orthotolylenediamine and optionally further co-starters with alkylene oxide containing ethylene oxide wherein the ethylene oxide content is more than 20 wt %, and then reacting the reaction product with alkylene oxide containing propylene oxide wherein the 1,2-propylene oxide content is more than 20 wt %, in the presence of a catalyst.
Abstract:
The invention relates to rigid polyurethane foams obtainable by reaction of A) organic or modified organic polyisocyanates or mixtures thereof, B) compounds having two or more isocyanate-reactive hydrogen atoms in the presence of C) optionally further polyester polyols, D) optionally polyetherol polyols, E) optionally flame retardants, F) one or more blowing agents, G) catalysts, and H) optionally further auxiliaries and/or additives, wherein component B) comprises the reaction product of a1) 15 to 40 wt % of one or more polyols or polyamines having an average functionality of 2.5 to 8, a2) 2 to 30 wt % of one or more fatty acids and/or fatty acid monoesters, a3) 35 to 70 wt % of one or more alkylene oxides of 2 to 4 carbon atoms.
Abstract:
Disclosed herein is a process for producing rigid polyisocyanurate foams, where (a) aromatic polyisocyanate, (b) isocyanate-reactive compounds including at least one polyetherol (b1) and/or polyesterol (b2), wherein where the number-average content of isocyanate-reactive hydrogen atoms of components (b 1) and (b2) is at least 1.7, (c) catalyst, (d) blowing agents, (e) flame retardants, (f) optionally auxiliary and additive substances and (g) optionally compounds having aliphatic hydrophobic groups and not falling under the definition of compounds (a) to (f) are mixed to afford a reaction mixture and allowed to cure to afford a rigid polyisocyanurate foam. Further disclosed herein is a rigid polyisocyanurate foam obtainable by the process.
Abstract:
The present invention relates to a process for producing composite elements comprising at least one rigid foam layer a) and at least one outer layer b), at least comprising: provision of a flowable starting material a*) and application of the flowable starting material a*) to the outer layer b) by means of a fixed application apparatus c) while the outer layer b) is moved continuously. The starting material a*) here comprises at least one polyisocyanate, at least one polyol, at least one blowing agent, a catalyst composition comprising at least one compound D1) selected from the group consisting of metal carboxylates and N,N′,N″-tris(dimethylaminopropyl)hexahydrotriazine, and at least one compound D2) which catalyzes polyurethane formation and which differs from the compound D1) and comprises at least one amino group, and optionally auxiliaries and additives. The polyol component (component B)) in this invention is one selected from polyetherols, and the starting material a*) in this invention is free from polyesterols. The present invention further relates to composite elements obtainable by a process of this type.
Abstract:
The invention relates to an improved process for producing composite elements comprising at least one outer layer and at least one isocyanate-based rigid foam layer by means of a fixed applicator apparatus and in which the flowable starting material comprises the following components: A) at least one polyisocyanate, B) at least one compound which reacts with isocyanate groups to form urethane, C) at least one blowing agent, D) catalysts comprising at least one compound D1) which catalyzes isocyanurate formation and at least one compound D2) which catalyzes polyurethane formation, comprising at least one amino group, and E) optionally auxiliaries and additives, where the manner of use of component A) and of component B) is such that the isocyanate index is at least 180, and where the ratio by weight of the compound D2) to the compound D1) is from 0.75 to 8.
Abstract:
The invention relates to polyesterols obtainable by reaction of b1) from 10 to 70 mol % of at least one compound selected from the group consisting of terephthalic acid, dimethyl terephthalate, polyethylene terephthalate, phthalic anhydride, phthalic acid and isophthalic acid, b2) from 0.8 to 4.5 mol % of a fatty acid triglyceride, b3) from 10 to 70 mol % of a diol selected from the group consisting of ethylene glycol, diethylene glycol and polyethylene glycols, b4) from 5 to 50 mol % of a polyether polyol having a functionality above 2, wherein at least 200 mmol of component b4) are used per kg of the polyesterol, wherein the sum total of components b1) to b4) is 100 mol %.