公开(公告)号：US06225609B1

公开(公告)日：2001-05-01

申请号：US09453398

申请日：1999-12-03

申请人： Hiroyuki Imanari ,  Kozo Yamahashi ,  Hideho Goudo

发明人： Hiroyuki Imanari ,  Kozo Yamahashi ,  Hideho Goudo

IPC分类号： H05B102

CPC分类号： B21B37/76 ,  B21B2273/20 ,  C21D8/0226 ,  C21D9/573 ,  C21D11/005

摘要： To cool a strip rolled by a hot rolling mill using cooling banks installed on the run out table at the delivery side of the hot rolling mill, and to control the strip temperature in front of coiler to a preset target temperature, the strip is conceptually divided into segments or cooling units which have a length equal to the length of a single cooling bank, the temperatures of the segments are predicted, and the cooling banks are so controlled as to have the prediction temperatures coincide with preset target temperature. In this case, a feed-forward control of the cooling water flow rate in the cooling banks are made so that predictive temperatures on a real time basis of the temperatures of the cooling segments at the time when the segments are staying in the respective cooling banks coincide with the target temperatures.

摘要翻译： 为了冷却由热轧机轧制的带材，使用安装在热轧机出口侧的出口台上的冷却组，并且将卷取机前面的带钢温度控制在预设目标温度，该带在概念上被划分 长度等于单个冷却组的长度的段或冷却单元，预测段的温度，并且控制冷却组以使预测温度与预设目标温度一致。 在这种情况下，冷却组中的冷却水流量的前馈控制被制成使得当段停留在各个冷却组中时实时地预测冷却段温度的预测温度 与目标温度一致。

公开(公告)号：US09056342B2

公开(公告)日：2015-06-16

申请号：US13640167

申请日：2010-04-09

申请人： Hiroyuki Imanari

发明人： Hiroyuki Imanari

IPC分类号： G06F19/00 ,  B21B37/76

CPC分类号： B21B37/76

摘要： A detail thermal model memory has stored detail thermal models each including a mathematical formula using parameters describing a temperature variation of a rolling material in a prescribed cooling interval, an influence coefficient calculator calculate an influence coefficient as necessary for a control of temperature variation of the rolling material, a simple cooling pattern calculator calculate a simple cooling pattern in a simplified form of a preferable detail cooling pattern being necessary for the rolling material to have a preferable material quality, strength, or ductility, a detail cooling pattern calculator calculate a detail cooling pattern of the rolling material in the prescribed cooling interval, and a cooling controller takes the detail cooling pattern as a basis to control a cooling of the rolling material.

摘要翻译： 详细的热模型存储器已经存储详细的热模型，每个热模型包括使用描述在规定的冷却间隔内的轧制材料的温度变化的参数的数学公式，影响系数计算器根据轧制温度变化的控制来计算影响系数 材料，简单的冷却模式计算器以简化的形式，以轧制材料具有优选的材料质量，强度或延展性所需的优选细节冷却模式来计算简单的冷却模式，细节冷却模式计算器计算细节冷却模式 的轧制材料，并且冷却控制器以细节冷却模式为基础来控制轧制材料的冷却。

公开(公告)号：US5701774A

公开(公告)日：1997-12-30

申请号：US808506

申请日：1997-02-28

申请人： Hiroyuki Imanari ,  Hiroshi Otobe

发明人： Hiroyuki Imanari ,  Hiroshi Otobe

IPC分类号： B21B37/00 ,  B21B37/16 ,  B21B37/18 ,  B21B37/48 ,  B21B37/50 ,  B21B37/52 ,  G05B13/02 ,  H02P5/46

CPC分类号： B21B37/50 ,  B21B37/52

摘要： A control device for the purpose of achieving highly precise rolled material. The response and robust stability of the rolled material tension and looper height are specified, and a controller is designed so that the rolling mill main motor and looper operate in concert to suppress variations in rolled material tension, thereby achieving stable optimum control which is responsive to the rolling state and rolling conditions.

摘要翻译： 用于实现高精度轧制材料的控制装置。 规定了轧制材料张力和弯针高度的响应和坚固的稳定性，并且设计了一个控制器，使得轧机主电动机和弯针机协调一致地抑制轧制材料张力的变化，从而实现稳定的最佳控制，其响应于 轧制状态和轧制条件。

公开(公告)号：US20120004757A1

公开(公告)日：2012-01-05

申请号：US13256281

申请日：2009-03-13

申请人： Hiroyuki Imanari ,  Kazutoshi Kitagoh

发明人： Hiroyuki Imanari ,  Kazutoshi Kitagoh

IPC分类号： G05B13/04

CPC分类号： B21B37/74

摘要： A certain embodiment includes a setting calculator (31), an energy use calculator (32), a manufacturing carbon dioxide emission amount calculator (33), and an optimizer (35). The setting calculator (31) operates to depend on an initial size, an initial temperature, and a target temperature of a rolling material (120), to calculate a control setting value for services of a hot rolling mill (100) to mill the rolling material (120). The energy use calculator (32) operates to depend on a control setting value, to calculate a use of energy as a necessary energy for services of the hot rolling mill (100) to mill the rolling material (120). The manufacturing carbon dioxide emission amount calculator (33) operates to depend on a carbon dioxide emission coefficient and a use of energy, to calculate an emission amount of carbon dioxide emitted at the hot rolling mill (100). The optimizer (35) operates to calculate a target temperature to be a temperature equal to or higher than a requisite temperature for the rolling material (120) to be milled with a secured quality, as a temperature to minimize either or both of use of energy and emission amount of manufacturing carbon dioxide.

摘要翻译： 一个实施例包括设置计算器（31），能量使用计算器（32），制造二氧化碳排放量计算器（33）和优化器（35）。 设定计算器31根据轧制材料（120）的初始尺寸，初始温度和目标温度进行动作，计算用于轧制轧制（100）的热轧机（100）的服务的控制设定值 材料（120）。 能量使用计算器（32）根据控制设定值进行操作，计算能量的使用，作为热轧机（100）对轧制材料（120）进行研磨的必要能量。 制造二氧化碳排放量计算器（33）根据二氧化碳排放系数和能量的使用运行，以计算在热轧机（100）处排放的二氧化碳的排放量。 优化器（35）的操作是将目标温度计算为等于或高于轧制材料（120）的必要温度的温度，以将其以可靠的质量碾磨，作为使能量的使用最小化的温度 和制造二氧化碳的排放量。

公开(公告)号：US09727931B2

公开(公告)日：2017-08-08

申请号：US14374986

申请日：2012-02-14

申请人： Kei Kubota ,  Hiroyuki Imanari

发明人： Kei Kubota ,  Hiroyuki Imanari

IPC分类号： G06Q50/06 ,  G05B13/04 ,  H02J3/00 ,  G05D3/12 ,  G05D5/00 ,  G05D9/00 ,  G05D11/00 ,  G05D17/00

CPC分类号： G06Q50/06 ,  G05B13/04 ,  H02J3/00 ,  H02J2003/003 ,  Y02P80/14

摘要： An electricity demand prediction system includes electricity usage data collection means, production schedule storage means, model creation means, and short-term electricity demand prediction means. The electricity usage data collection means collects electricity usage data of each device and causes electricity usage data storage means to store the collected electricity usage data. The model creation means creates an electricity amount calculation model of each prescribed product type for each device on the basis of the electricity usage data stored in the electricity usage data storage means and a past production schedule stored in the production schedule storage means. The short-term electricity demand prediction means computes future electricity demand for each device on the basis of the electricity amount calculation model created by the model creation means and a future production schedule stored in the production schedule storage means.

公开(公告)号：US09242283B2

公开(公告)日：2016-01-26

申请号：US13880073

申请日：2010-11-22

申请人： Hiroyuki Imanari ,  Shigeo Kawamura ,  Kazuyuki Maruyama

发明人： Hiroyuki Imanari ,  Shigeo Kawamura ,  Kazuyuki Maruyama

IPC分类号： B21B37/18 ,  B21B37/66 ,  B21B37/16 ,  B21B37/62

CPC分类号： B21B37/18 ,  B21B37/16 ,  B21B37/62 ,  B21B37/66 ,  B21B2265/12 ,  B21B2271/02

摘要： A control apparatus of a rolling mill includes a load top/bottom distributor distributing loads as top and bottom side loads, a load top/bottom variation identification mechanism identifying load variation components occurring in connection with a rotational position of rolls from the top and bottom side loads, and top/bottom identified load variation storage storing, for each rotational position of rolls, top and bottom side variation components of the load in a kiss-roll condition identified by the load top/bottom variation identification mechanism. A manipulated variable computer computes a roll gap instruction value based on the top and bottom side variation components of the rolling load identified by the load top/bottom variation identification mechanism, and the top side variation component and the bottom side variation component of the load in a kiss-roll condition stored in the top/bottom identified load variation storage.

摘要翻译： 轧机的控制装置包括分配作为顶侧和底侧负载的负载的负载顶部/底部分配器，负载顶部/底部变化识别机构，其识别与辊的顶部和底部侧的旋转位置相关联地发生的负载变化分量 负载和顶部/底部识别的负载变化存储器，存储针对辊的每个旋转位置，由负载顶部/底部变化识别机构识别的接吻滚动条件中的负载的顶部和底部变化部件。 操纵变量计算机根据负载顶部/底部变化识别机构识别的滚动负载的顶部和底部变化分量以及负载的顶侧变化分量和底部变化分量来计算滚动间隙指令值 存储在顶部/底部识别的负载变化存储器中的吻合条件。

公开(公告)号：US06185967B1

公开(公告)日：2001-02-13

申请号：US09395183

申请日：1999-09-14

申请人： Hiroyuki Imanari ,  Masashi Tsugeno

发明人： Hiroyuki Imanari ,  Masashi Tsugeno

IPC分类号： B21B3748

CPC分类号： B21B37/52 ,  B21B37/50 ,  B21B2265/20 ,  B21B2273/06

摘要： A strip threading speed controlling apparatus for a tandem rolling mill is constructed to calculate a speed set value of two adjacent rolling stands by using a forward slip predicted considering a back tension without considering a front tension in an upstream-side rolling stand thereof, and a forward slip predicted without considering the tension in a downstream-side rolling stand, and to calculate the speed set value of each rolling stand by shifting the rolling stands stage by stage.

摘要翻译： 用于串列式轧机的带状穿线速度控制装置被构造成通过使用考虑到背张力而预测的前向滑差来计算两个相邻的轧机机架的速度设定值，而不考虑其上游侧轧制机架中的前张力，并且 在不考虑下游侧轧制机架中的张力的情况下预测前进滑移，并且逐级移动轧机机架来计算各轧机机架的转速设定值。

公开(公告)号：US20140371934A1

公开(公告)日：2014-12-18

申请号：US14374986

申请日：2012-02-14

申请人： Kei Kubota ,  Hiroyuki Imanari

发明人： Kei Kubota ,  Hiroyuki Imanari

IPC分类号： G06Q50/06 ,  G05B13/04

CPC分类号： G06Q50/06 ,  G05B13/04 ,  H02J3/00 ,  H02J2003/003 ,  Y02P80/14

摘要： An electricity demand prediction system includes electricity usage data collection means, production schedule storage means, model creation means, and short-term electricity demand prediction means. The electricity usage data collection means collects electricity usage data of each device and causes electricity usage data storage means to store the collected electricity usage data. The model creation means creates an electricity amount calculation model of each prescribed product type for each device on the basis of the electricity usage data stored in the electricity usage data storage means and a past production schedule stored in the production schedule storage means. The short-term electricity demand prediction means computes future electricity demand for each device on the basis of the electricity amount calculation model created by the model creation means and a future production schedule stored in the production schedule storage means.

摘要翻译： 电力需求预测系统包括用电数据收集装置，生产计划存储装置，模型创建装置和短期电力需求预测装置。 电力使用数据收集装置收集每个装置的用电量数据，并使电力使用数据存储装置存储收集的电力使用数据。 模型创建装置基于存储在电力使用数据存储装置中的使用电量数据和存储在生产计划存储装置中的过去生产计划，为每个装置创建每个规定产品类型的电量计算模型。 短期电力需求预测装置基于由模型创建装置创建的电量计算模型和存储在生产计划存储装置中的未来生产计划来计算每个装置的未来电力需求。

公开(公告)号：US20120298224A1

公开(公告)日：2012-11-29

申请号：US13575656

申请日：2010-01-29

申请人： Hiroyuki Imanari ,  Mirei Kihara

发明人： Hiroyuki Imanari ,  Mirei Kihara

IPC分类号： F16K37/00

CPC分类号： B21B37/74 ,  B21B45/0218 ,  Y10T137/8158

摘要： A cooling water usage predictor predicts, for a respective prescribed prediction cycle T1, a usage of cooling water in a prescribed prediction target period T2, a constrained running condition predictor takes the predicted usage of cooling water as a basis to predict a required running condition of a pump system in the prediction target period T2 meeting a prescribed constraint condition, an energy consumption calculator takes the predicted running condition of the pump system as a basis to calculate a quantity of energy to be consumed, an optimizer determines an optimal quantity of energy to be consumed among a plurality of quantities of energy to be consumed under changed running conditions of the pump system, and a pump system running controller controls a running of the pump system having as a target value therefore a running condition of the pump system requiring the optimal quantity of energy to be consumed.

摘要翻译： 冷却水使用量预测器预测在规定的预测周期T1中，在规定的预测目标周期T2内使用冷却水，约束运行条件预测器将预测的冷却水的使用量作为基准来预测所需的运行状态 在预测目标周期T2中的泵系统达到规定的约束条件，能量消耗计算器将泵系统的预测运行状态作为计算要消耗的能量的基础，优化器确定最佳的能量量 在泵系统的改变的运行条件下在消耗的多个能量中消耗，并且泵系统运行控制器控制作为目标值的泵系统的运行，因此需要最佳的泵系统的运行状态 要消耗的能量的数量。

公开(公告)号：US20100219567A1

公开(公告)日：2010-09-02

申请号：US12093357

申请日：2007-02-09

申请人： Hiroyuki Imanari ,  Mitsuhiko Sano ,  Kazuhiro Ohara

发明人： Hiroyuki Imanari ,  Mitsuhiko Sano ,  Kazuhiro Ohara

IPC分类号： C21D11/00

CPC分类号： C21D9/56 ,  C21D1/26 ,  C21D9/562 ,  C21D9/573 ,  C21D11/00 ,  C21D11/005 ,  C23C2/003 ,  F27D19/00

摘要： A process line control apparatus which controls a process line including an annealing furnace (3) including a heating process apparatus executing a heating process and a cooling process apparatus executing a cooling process, the heating and cooling processes being continuously executed on a steel material, the apparatus having feed forward control means (112, 113) for measuring quality of the steel material by a material quality measuring apparatus (6) installed in an inlet stage (1) preceding the heating process in the annealing furnace (3), and on the basis of measurement results, determining modifications for respective temperature set values set by temperature setting means (111) for the heating and cooling apparatuses in the annealing furnace (3), and feedback control means (114, 115) for measuring the quality of the steel material by a material quality measuring apparatus (7) installed in an outlet stage (5) succeeding the cooling process in the annealing furnace (3), and on the basis of measurement results, determining modifications for the respective temperature set values set by the temperature setting means (111) for the heating and cooling apparatuses in the annealing furnace (3).

摘要翻译： 一种处理线控制装置，其控制包括退火炉（3）的处理线，该退火炉（3）包括执行加热处理的加热处理装置和执行冷却处理的冷却处理装置，对钢材进行加热和冷却处理， 具有用于通过安装在退火炉（3）中的加热过程之前的入口台（1）中的材料质量测量装置（6）来测量钢材质量的前馈控制装置（112,113）的装置，以及在 测定结果的基础，对退火炉（3）中的加热和冷却装置的温度设定装置（111）设定的相应温度设定值的修改以及用于测量钢的质量的反馈控制装置（114,115） 通过安装在退火炉（3）中的冷却过程之后的出口台（5）中的材料质量测量装置（7），在 测定结果的基础，确定由用于退火炉（3）中的加热和冷却装置的温度设定装置（111）设定的各个温度设定值的修改。