摘要:
A method for reclaiming a wafer substrate material having a metallic film and a dielectric film includes a step for removing the entire metallic film and a part of the dielectric film with a chemical etching agent so as not to substantially dissolve the wafer substrate material itself, a step for removing the residual dielectric layer and the degenerated zone beneath the surface of the substrate by chemical-mechanical polishing, and a step for polishing at least one surface of the substrate.
摘要:
A process comprising removing surface layer materials from the wafer by inducing micro-fractures in the surface using a rotating pad and an abrasive slurry until all of the surface layer materials are removed; and chemically etching the surfaces of the wafer until all micro-fractures are removed therefrom. Edge materials are removed by abrasive tape. Wafer thickness reduction during recycling is less than 30 microns per cycle. One of the front and back surfaces of the wafer substrate is polished, any dots or grooves being on the non-polished side. The abrasive slurry contains more than 6 volume percent abrasive particles, and the abrasive slurry has a viscosity greater than about 2 cP at ambient temperature. The preferred pad comprises an organic polymer having a hardness greater than about 40 on the Shore D scale, optimally a polyurethane. The pressure of the pad against the wafer surface preferably does not exceed about 3 psi. Preferably, the chemical etching solution contains potassium hydroxide. An acidic solution can then be applied to the wafer surface. The reclaimed semiconductor wafer can be a silicon wafer having a matted side having etch pits which does not exceed 20 microns in width, an average roughness not exceeding 0.5 microns and a peak-to-valley roughness not exceeding 5 microns. Any laser markings from the original wafer are present on the matted side of the wafer.
摘要:
A process capable of reclaiming used semiconductor wafers with a reduced metallic contamination level on wafer surfaces. The process comprises the steps of removing one or more surface layers of the substrate by chemical etching; scraping off one surface of the substrate in small amount by mechanical machining; removing a damage layer, which has occurred due to the mechanical machining, by chemical etching; and polishing the other surface of the substrate into a mirror finish.
摘要:
Provided are an electrically conductive layer coated aluminum material having properties which can withstand long term use; and a method for manufacturing the electrically conductive layer coated aluminum material. The electrically conductive layer coated aluminum material includes: an aluminum material (1); a first electrically conductive layer (2); an interposing layer (3); and a second electrically conductive layer (4). The first electrically conductive layer (2) is formed on a surface of the aluminum material (1) and includes an organic substance having electrical conductivity. The interposing layer (3) is formed between the aluminum material (1) and the first electrically conductive layer (2) and includes a carbide of aluminum. The second electrically conductive layer (4) is formed on a surface of the first electrically conductive layer (2) and includes carbon-containing particles (41). A resin is attached onto the surface of the aluminum material (1) and is dried, a carbon-containing substance is attached thereonto, and thereafter, the aluminum material (1) is placed in a space including a hydrocarbon-containing substance and is heated, thereby forming the first electrically conductive layer (2), the interposing layer (3), and the second electrically conductive layer (4).
摘要:
Provided are an electrode structure capable of suppressing a leakage current, having a high capacitance, allowing an electrical short circuit caused through contact with an electrolyte to be suppressed, and operable to be applied as an anode of a capacitor; a method for manufacturing the electrode structure; and a capacitor including the electrode structure. The method for manufacturing the electrode structure includes: a covering layer formation step of forming on a surface of an aluminum material a covering layer of a dielectric precursor including valve metal; and a reduction heating step of heating in a reducing atmosphere including no carbon the aluminum material having the covering layer formed thereon. The electrode structure includes: an aluminum material; a covering layer being formed on a surface of the aluminum material, including valve metal, and having an electrically conductive portion; and an interposing layer being formed between the aluminum material and the covering layer and including aluminum and oxygen.
摘要:
Provided are an electrode structure which is excellent in adhesiveness between an aluminum material as a base material and a dielectric layer and adhesiveness between the dielectric layers and allows a higher capacitance than the conventional one to be obtained, even when a thickness of the dielectric layer is thick; a method for manufacturing the above-mentioned electrode structure; and a capacitor and a battery, each of which includes the above-mentioned electrode structure. An electrode structure comprises: an aluminum material; a dielectric layer formed on a surface of the aluminum material; and an interposing layer formed in at least one part of a region of the surface of the aluminum material between the aluminum material and the dielectric layer and including aluminum and carbon, the dielectric layer includes dielectric particles including valve metal, and an organic substance layer is formed on at least one part of a surface of the dielectric particle. A mixture layer of dielectric particles including the valve metal and a binder is formed on a surface of the aluminum material, and thereafter, the aluminum material is heated in a state where the aluminum material is placed in a space including a hydrocarbon-containing substance.
摘要:
Provided are an electrode structure which is excellent in adhesiveness between an aluminum material as a base material and a dielectric layer and adhesiveness between the dielectric layers and allows a higher capacitance than the conventional one to be obtained, even when a thickness of the dielectric layer is thick; a method for manufacturing the above-mentioned electrode structure; and a capacitor and a battery, each of which includes the above-mentioned electrode structure. An electrode structure comprises: an aluminum material; a dielectric layer formed on a surface of the aluminum material; and an interposing layer formed in at least one part of a region of the surface of the aluminum material between the aluminum material and the dielectric layer and including aluminum and carbon, the dielectric layer includes dielectric particles including valve metal, and an organic substance layer is formed on at least one part of a surface of the dielectric particle. A mixture layer of dielectric particles including the valve metal and a binder is formed on a surface of the aluminum material, and thereafter, the aluminum material is heated in a state where the aluminum material is placed in a space including a hydrocarbon-containing substance.
摘要:
Provided are an electrically conductive substance coated aluminum material in which an electrically conductive substance ensuring electrical conductivity of a surface is not exfoliated from an aluminum material due to moisture even in a case where the electrically conductive substance coated aluminum material is used under a high humidity condition and which can be favorably used as a material for a current collector and an electrode; and a method for manufacturing the electrically conductive substance coated aluminum material. The electrically conductive substance coated aluminum material comprises: an aluminum foil (1); and an organic substance layer (2) formed on a surface of the aluminum foil (1); and an interposing layer (3) formed in at least one part of regions of the surface of the aluminum foil (1) between the aluminum foil (1) and the organic substance layer (2) and including a carbide of aluminum, and the organic substance layer (2) includes a carbon precursor as an electrically conductive substance. A resin layer is formed on the surface of the aluminum foil (1), and the aluminum foil (1) having the resin layer formed thereon is placed in a space including a hydrocarbon-containing substance and is heated, thereby forming the organic substance layer (2) including the carbon precursor.
摘要:
Provided are a carbon-coated aluminum material capable of improving properties of adhesion between a carbon-containing layer and an aluminum material and properties of mutual adhesion among carbon-containing particles included in the carbon-containing layer; and a method for manufacturing the carbon-coated aluminum material. The carbon-coated aluminum material comprises: aluminum foil (1); a carbon-containing layer (2) formed on a surface of the aluminum foil (1); and an interposing layer(s) (3) formed between the aluminum foil (1) and the carbon-containing layer (2) and on at least one region of the surface of the aluminum foil (1), the interposing layer (3) including a carbide of aluminum. The carbon-containing layer (2) includes a plurality of the carbon-containing particles (22) and an organic layer (23) is formed on a surface of each of the carbon-containing particles (22). On the surface of each of the carbon-containing particles (22), a resin layer is formed; resin-coated carbon-containing particles each having the resin layer formed thereon are caused to adhere to the surface of the aluminum foil (1); and the aluminum foil (1) and the resin-coated carbon-containing particles are placed in a space including a hydrocarbon-containing substance and heated therein.
摘要:
In a 2-shunt system, accurate sensorless vector control can be realized without increasing shunt resistors. There is disclosed an inverter device including an inverter main circuit obtained by connecting, in a three-phase bridge-like manner, three arms formed by coupling, in series with a direct-current power source, two switching elements which perform mutually opposite on/off operations, to apply three-phase pseudo alternating-current voltages of a three-phase PWM system to an electric motor; shunt resistors connected to the direct-current power source in series with at least two of the three arms of the inverter main circuit; and a controller for detecting currents flowing through the shunt resistors in a predetermined cycle to control the on/off operations of the switching elements of the inverter main circuit based on the detected currents. The controller converts, into the current value of a specific angle range, a current value detected at a time before approximately 180° corresponding to the specific angle range where the on-time of the switching elements is continuously not more than a predetermined value, and then uses the converted current value.