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公开(公告)号:US20230212756A1
公开(公告)日:2023-07-06
申请号:US18184826
申请日:2023-03-16
Applicant: The Boeing Company
Inventor: Eric A. BRUTON , Christopher H. CHILDERS , Stephen P. GAYDOS
CPC classification number: C23C24/04 , C23C28/023 , B29C53/04 , H05K9/0081 , B64D45/02
Abstract: A method of molding a metalized composite part. The method comprises: introducing particles comprising at least one metal into a gas stream; directing the gas stream toward a surface of a thermoplastic composite part, thereby depositing a metal layer on the composite part to form a metallized composite part; and molding the metallized composite part to introduce a bend without delamination of the metal layer from the metallized composite part.
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公开(公告)号:US20210017659A1
公开(公告)日:2021-01-21
申请号:US16515145
申请日:2019-07-18
Applicant: THE BOEING COMPANY
Inventor: Vijaykumar IJERI , Stephen P. GAYDOS , Subramanian MOHAN
Abstract: The present disclosure provides electrolyte solutions for electrodeposition of chromium-iron alloys and methods of electrodepositing chromium-iron alloys. An electrolyte solution for electroplating can include a trivalent chromium salt, an oxalate compound, an iron salt, an aluminum sulfate, an alkali metal sulfate, and an alkali metal halide. An electrolyte solution can be formed by dissolving a trivalent chromium salt, an oxalate compound, an iron salt, an aluminum sulfate, an alkali metal sulfate, and an alkali metal halide in water or an aqueous solution. Electrodepositing chromium-iron alloys on a substrate can include introducing a cathode and an anode into an electrolyte solution comprising a trivalent chromium salt, an oxalate compound, an iron salt, an aluminum sulfate, an alkali metal sulfate, and an alkali metal halide. Electrodepositing can further include passing a current between the cathode and the anode through the electrolyte solution to deposit chromium and iron onto the cathode.
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公开(公告)号:US20190264344A1
公开(公告)日:2019-08-29
申请号:US15971469
申请日:2018-05-04
Applicant: THE BOEING COMPANY
Inventor: Stephen P. GAYDOS , Vijaykumar S. IJERI , Om PRAKASH , Shashi Kant TIWARI , Raghuvir SINGH , Sharma PASWAN , Lokesh C. PATHAK
Abstract: The present disclosure provides electrolyte solutions for electrodeposition of zinc-manganese alloys, methods of forming electrolyte solutions, methods of electrodepositing zinc-manganese alloys, and multilayered zinc-manganese alloys. An electrolyte solution for electroplating can include a metal salt, boric acid, an alkali metal chloride, polyethylene glycol, and a hydroxy benzaldehyde. An electrolyte solution can be formed by dissolving a metal salt, boric acid, an alkali metal chloride, polyethylene glycol, and a hydroxy benzaldehyde in water or an aqueous solution. Electrodepositing zinc-manganese alloys on a substrate can include introducing a cathode and an anode into an electrolyte solution comprising a metal salt, boric acid, an alkali metal chloride, polyethylene glycol, and a hydroxy benzaldehyde. Electrodepositing can further include passing a current between the cathode and the anode through the electrolyte solution to deposit zinc and manganese onto the cathode.
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公开(公告)号:US20230304182A1
公开(公告)日:2023-09-28
申请号:US18142919
申请日:2023-05-03
Applicant: THE BOEING COMPANY
Inventor: Vijaykumar S. IJERI , Stephen P. GAYDOS , Bidyut Kumar MANNA , Dibyendu CHAKRABORTY
IPC: C25D3/56
Abstract: Electrolyte solutions for electrodeposition of zinc alloys and methods of electrodepositing zinc-iron alloys. An electrolyte solution for electroplating can include an alkali metal hydroxide, a zinc salt, a condensation polymer of epichlorohydrin, a quaternary amine, an aliphatic amine, a polyhydroxy alcohol, an aromatic organic acid and/or salts thereof, an amino alcohol, a bisphosphonic acid and/or salts thereof, an iron salt, an alkali metal gluconate, and an amine-based chelating agent. Electrodepositing zinc alloys on a substrate can include introducing a cathode and an anode into an electrolyte solution comprising an alkali metal hydroxide, a zinc salt, a condensation polymer of epichlorohydrin, a quaternary amine, an aliphatic amine, a polyhydroxy alcohol, an aromatic organic acid and/or salts thereof, an amino alcohol, a bisphosphonic acid and/or salts thereof, an iron salt, an alkali metal gluconate, and an amine-based chelating agent.
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公开(公告)号:US20220002893A1
公开(公告)日:2022-01-06
申请号:US17476894
申请日:2021-09-16
Applicant: The Boeing Company
Inventor: Vijaykumar S. IJERI , Om PRAKASH , Stephen P. GAYDOS , Nitin Pandurang WASEKAR , Govindan SUNDARARAJAN , Dameracharla Srinivasa RAO
Abstract: An electrolyte solution for iron-tungsten plating is prepared by dissolving in an aqueous medium a divalent iron salt (e.g., iron (II) sulfate) and an alkali metal citrate (e.g., sodium citrate, potassium citrate, or other alkali metal citrate) to form a first solution, dissolving in the first solution a tungstate salt (e.g., sodium tungstate, potassium tungstate, or other potassium tungstate) to form a second solution, and dissolving in the second solution a citric acid to form the electrolyte solution. An iron-tungsten coating is formed on a substrate using the electrolyte solution by passing a current between a cathode and an anode through the electrolyte solution to deposit iron and tungsten on the substrate.
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公开(公告)号:US20210032498A1
公开(公告)日:2021-02-04
申请号:US16529101
申请日:2019-08-01
Applicant: THE BOEING COMPANY
Inventor: Vijaykumar IJERI , Stephen P. GAYDOS , Jill E. SEEBERGH , Priyanka G. DHIRDE , Anand Sawroop KHANNA
IPC: C09D183/06 , C09D4/00 , C09D7/20 , C09D7/61 , B05D5/08
Abstract: A hydrophobic-icephobic composition includes a monomer binder, an organic solvent, and a hydrolyzed organosilane. The hydrolyzed organosilane is represented by a formula of R1—Si—(OH)3. The R1 group comprises an alkyl or a haloalkyl having from 3 to 40 carbons. A hydrophobic-icephobic coating over a substrate includes a polymer base and a polyorganosiloxane. The polyorganosiloxane includes —(R1—Si—O2)— units. The R1 group includes an alkyl or a haloalkyl having from 3 to 40 carbons. One or more of the —(R1—Si—O2)— units of the polyorganosiloxane are may be chemically bonded to the substrate.
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公开(公告)号:US20200208255A1
公开(公告)日:2020-07-02
申请号:US16803797
申请日:2020-02-27
Applicant: THE BOEING COMPANY
Inventor: Stephen P. GAYDOS , Vijaykumar S. IJERI , Om PRAKASH , Suman K. MISHRA , Raghuvir SINGH , Sharma PASWAN , Lokesh C. PATHAK
Abstract: The present disclosure provides alloys for coating a steel substrate, the alloys comprising aluminum and one or more of zinc, magnesium, and zirconium. The alloy coatings have a percent total pore volume of about 5% or less and an average pore diameter about 10 microns or less. The present disclosure further provides methods of depositing aluminum alloy onto a substrate, magnetron sputtering targets, and methods for making coated steel.
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公开(公告)号:US20230392275A1
公开(公告)日:2023-12-07
申请号:US18144482
申请日:2023-05-08
Applicant: THE BOEING COMPANY
Inventor: Vijaykumar S. IJERI , Om PRAKASH , Stephen P. GAYDOS
Abstract: In certain aspects, a coated steel substrate comprises a single or multiple-layer electroplated aluminum coating over a steel substrate. The multiple-layer electroplated aluminum coating comprises one or more porous layers and one or more compact layers. The one or more porous layers comprise a material selected from a group consisting of aluminum and aluminum alloys. The one or more compact layers comprise a material selected from a group consisting of aluminum and aluminum alloys. In certain aspects, a method of depositing a multiple-layer aluminum coating over a steel substrate includes electroplating one or more porous aluminum layers over the steel substrate. The one or more porous aluminum layers comprise a material selected from a group consisting of aluminum and aluminum alloys. One or more compact aluminum layers are electroplated over the steel substrate. The one or more compact aluminum layers comprise a material selected from a group consisting of aluminum and aluminum alloys.
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公开(公告)号:US20210324531A1
公开(公告)日:2021-10-21
申请号:US17364954
申请日:2021-07-01
Applicant: THE BOEING COMPANY
Inventor: Stephen P. GAYDOS , Vijaykumar S. IJERI , Om PRAKASH , Shashi Kant TIWARI , Raghuvir SINGH , Sharma PASWAN , Lokesh C. PATHAK
Abstract: The present disclosure provides electrolyte solutions for electrodeposition of zinc-manganese alloys, methods of forming electrolyte solutions, methods of electrodepositing zinc-manganese alloys, and multilayered zinc-manganese alloys. An electrolyte solution for electroplating can include a metal salt, boric acid, an alkali metal chloride, polyethylene glycol, and a hydroxy benzaldehyde. An electrolyte solution can be formed by dissolving a metal salt, boric acid, an alkali metal chloride, polyethylene glycol, and a hydroxy benzaldehyde in water or an aqueous solution. Electrodepositing zinc-manganese alloys on a substrate can include introducing a cathode and an anode into an electrolyte solution comprising a metal salt, boric acid, an alkali metal chloride, polyethylene glycol, and a hydroxy benzaldehyde. Electrodepositing can further include passing a current between the cathode and the anode through the electrolyte solution to deposit zinc and manganese onto the cathode.
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公开(公告)号:US20200002550A1
公开(公告)日:2020-01-02
申请号:US16534493
申请日:2019-08-07
Applicant: The Boeing Company
Inventor: Vijaykumar S. IJERI , Om PRAKASH , Stephen P. GAYDOS , Raghavan SUBASRI , Kalidindi Ramachandra SOMA RAJU , Dendi Sreenivas REDDY
IPC: C09D5/08
Abstract: An alkoxysilane is contacted with water and an inorganic acid to form a first composition. A zirconium alkoxide is contacted with an organic acid to form a second composition. One or more alkoxysilanes and an organic acid are contacted with a mixture of the first and second compositions to form a sol-gel composition, to which a photoinitiator is added. The sol-gel composition has a ratio of a number of moles of silicon to a number of moles of zirconium (nSi/nZr) ranging from about 2 to about 10. The sol-gel composition is applied on a substrate (e.g., an aluminum alloy substrate) multiple times to form multiple sol-gel layers, and at least one of the sol-gel layers is cured by UV radiation. The multiple sol-gel layers are then thermally cured.
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